Everpure MRS-600HE Installation And Operation Manual

Everpure MRS-600HE Installation And Operation Manual

High efficiency reverse osmosis system
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IntroductIon
The Everpure MRS-600HE Mineral Reduction System is a pre-
engineered, pre-assembled Reverse Osmosis (RO) system designed
to provide high purity water for multiple applications, such as
premium espresso, coffee, blended beverages and steam, to name a
few. It combines a number of water treatment technologies into one
easy to install package. The system provides superior protection
against taste and odor causing contaminants while removing dirt,
particulates and dissolved solids that can foul or scale equipment.
Initial System Production
Water production depends on supply water pressure and temperature.
See PERFORMANCE section (page 9) for normalized production.
Influent Water characteristics
The following table lists the allowable operating range of various
water properties within which the MRS-600HE will function
properly.
Total Dissolved Solids (TDS)
pH
Chlorine
1
Chloramines
Turbidity
Iron
Reverse osmosis membrane filter used in this system will be damaged by chlorine. An
1
activated carbon filter should be provided with this system to protect the reverse osmosis
membrane from chlorine attack. Influent chlorine should not exceed 3 mg/I.
the system consists of 5 major components:
1.
2SR-BW Water Conditioning cartridge
2.
Dual-Head booster pump
3.
MR-600 Reverse Osmosis (RO) membrane cartridge.
4.
6-Gallon (22.7 l) RO Water Storage Tank
5.
Control System with Power Supply
The 2SR-BW water conditioning cartridge contains media that
reduces the scaling tendency of hard water minerals found in many
water supplies, extending RO membrane life.
The Dual-Head booster pump increases the inlet pressure to
maintain consistent permeate production, plus eliminates back-
pressure on the permeate output. This innovative approach to
both boosting and eliminating back-pressure maximizes system
efficiency.
The MR-600 RO membrane cartridge contains a semi-permeable
reverse osmosis membrane. It's here that most of the dissolved
impurities are separated from the water and flushed down the drain.
The water that is able to pass through the membrane, which is very
low in dissolved impurities, is referred to as permeate, RO water, or
product water.
Once the RO water is produced, it is stored in the 6-Gallon (22.7
l) RO water storage tank. This tank serves two key functions; 1) it
acts as a buffer between the system and the connected equipment,
providing ample volumes of water instantaneously, 2) it reduces
the on-off cycling of the RO system, which produces better quality
water, and prolongs the system's life.
.
Installation and Operation Guide
0-1,000 ppm (0-1,000 mg/l)
5-10
0-3 ppm (0-3 mg/I)
0-3 ppm (0-3 mg/I)
0-1 NTU
0-1 ppm (0-1 mg/I)
MRS-600HE High Efficiency Reverse Osmosis System
Mineral Reduction System For Foodservice Applications
oPeratIng SPecIfIcatIonS
Dynamic Operating Pressure: 25-80 psi (1.7-5.5 bar)
[Pressure below 50 psi (3.4 bar) may affect blend system performance]
Static Operating Pressure: 100 psi (6.9 bar)
Operating Temperature: 40-100°F (4.4-37.8°C)
Plumbing Connections:
Inlet/Outlet: 3/8" (9.5 mm) OD tube ("push-in" quick-connect),
3/8" (9.5 mm) barb or 1/2" (12.7 mm) barb
Reject: 3/8" (9.5 mm) OD tube ("push-in" quick-connect)
Tank Drain: 3/8" (9.5 mm) OD tube ("push-in" quick-connect)
Electrical:
Rated Voltage & Power Cord Plug Type:
Sys. Part No. EV997038: 100-120VAC/50-60Hz - NEMA 5-15P
Sys. Part No. EV997044: 220-240VAC/50-60Hz - GB 2099
Sys. Part No. EV997047: 220-240VAC/50-60Hz - CEE 7/7 -
Sys. Part No. EV997050: 220-240VAC/50-60Hz - AS 3112
Watts:
Stand-by: 25 // Flush: 60 // Run/Fill: 320
Branch Circuit Protection:
10 AMP Minimum. To minimize personnel shock hazards,
install on a GFI, RCD, or equivalent protected circuit.
Pre-Installation checklist
1.
Can
the unit be mounted within a reasonable distance of the
water supply and drain facilities?
2.
Is
there an un-switched receptacle available for powering the
system?
3.
Is
there adequate clearance and support to install the unit
and permit access for maintenance? The total system weight
will vary based on model and storage tank selected. See
specification table for approximate operating weights.
4.
Doe
s the inlet water supply meet the requirements listed in the
table under "Influent Water Characteristics"?
5.
Is
there a minimum of 25 psi (1.7 bar) pressure on a consistent basis?
EV3128-25 Rev C MY10

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Summary of Contents for Everpure MRS-600HE

  • Page 1 MRS-600HE High Efficiency Reverse Osmosis System Mineral Reduction System For Foodservice Applications IntroductIon The Everpure MRS-600HE Mineral Reduction System is a pre- engineered, pre-assembled Reverse Osmosis (RO) system designed to provide high purity water for multiple applications, such as premium espresso, coffee, blended beverages and steam, to name a few.
  • Page 2: Unpacking And Inspection

    Lengths of 3/8” (9.5mm) tubing have been provided for connecting to the wastewater/drain connection. Supply lines and distribution piping/tubing are not included. The MRS-600HE system is packaged as a complete unit in one carton. At a minimum, you should have the following: Plate mounted processor assembly including: •...
  • Page 3 MRS- 600HE system. Connect the appropriate size and type of tubing/piping and associated fittings to the corresponding MRS-600HE outlet connection. Route the line(s) to the equipment being serviced (i.e.; steam, espresso, coffee, etc.). Close the inlet, outlet and by- pass valves.
  • Page 4: Control System Operation

    SySteM oPeratIon fully. If this does not clear the message, the transducer and/or The MRS-600HE system includes a micro-processor based control controller should be replaced. system that monitors system conditions and controls the system operation. A digital display panel provides operational information...
  • Page 5: Electrical Connections

    • coffee SetuP? - This parameter allows viewing the TDS reading EnVI-RO3.07 in the coffee (blended) outlet line, but with a more frequent TOTAl 0.00hR up-date rate than in Operational Mode. Use this mode when adjusting the blend valves (See “DUAL OUTLET AND BLEND ADJUSTMENT”...
  • Page 6 recoVery adjuStMent/calIbratIon Once the ratio of Permeate-to-Reject closely matches the data in table 1, the Reject ONLY volume requires measurement. Using Carefully remove and RETAIN the factory installed capillary only 1 graduated cylinder, collect the Reject ONLY flow for 1 tubes (restrictors) from the end of the two 1/4“...
  • Page 7 table 1 - Recovery & Permeate to Reject Ratio Permeate & reject Volumes at Specified recovery* raw (feed) Water tdS ratio Permeate reject Maximum (blue line) (black line) recovery Soft Water Hard Water (less than (1 gpg/17.1 ppm Permeate to reject 1 gpg/17.1 ppm) or greater) 0-1,000...
  • Page 8: Operation

    Once the cartridges have been activated, the storage tank and distribution piping sanitized, the MRS-600HE can be placed into service. During normal operation, the valves on the MRS-600HE should be in the following positions: System inlet and outlet valves – open System by-pass valves –...
  • Page 9 PerforMance* SectIon ro Production MrS-600He † Gallons/Liters per Day 600/2,271 Gallons/Liters per Hour 25/94.6 Gallons/Liters per Minute 0.417/1.58 Ounces/Milliliters per Minute 53.3/1,576 Inlet Supply Requirements, 1.5/5.7 Minimum GPM/LPM Reject to Drain, 0.85/3.22 Maximum GPM/LPM Salt Rejection 90% minimum Recovery Varies based on water conditions - 30-80% †Production rates based on the following:...
  • Page 10: Maintenance Section

    MaIntenance SectIon Performance log Permeate Inlet flow Pressure/ only reject flow temp. SteaMer coffee ounce/min ounce/min psi/°f Percent Inlet tdS outlet tdS outlet tdS test date run Hours ml/min ml/min bar/°c mg/l mg/l mg/l reduction noteS:...
  • Page 11: Troubleshooting Guide

    troubleSHootIng guIde Problem Possible cause remedy 1. Insufficient product water Pre-filtration system restriction. Check pre-filtration system and/or replace pre- during normal operating filter cartridge(s) periods. SR cartridge plugged. Replace SR cartridge. RO cartridge plugged. Replace RO cartridge. Insufficient system inlet pressure Check/repair booster pump and inlet line.
  • Page 12 Valve, 3/8” Needle - DWBV & Reject EV311161 Calibration rePlaceMent cartrIdgeS Part no. deScrIPtIon EV962714 Cartridge, 2SR-BW, 1 pack EV962713 Cartridge, MR-600, 1 pack EV962715 In-line Filter, GS-215RO-H, 1 pack Contact your local Everpure Dealer for replacement and spare parts.
  • Page 13: Maintenance

    MaIntenance every 12 months The MRS-600HE requires very little maintenance. Regular cartridge – Sanitize the storage tank and lines: replacement, system recovery verification, storage tank pre- charge pressure verification and sanitization are the only normal • Refer to “DISINFECTION” section for sanitization procedure.
  • Page 14: Top View

    • Open inlet valve. Plug-in power cord. After a brief delay, the system will automatically start processing water. Once a solid flow of water has been established through the temporary line, flush 1 gallon (3.8 l) or until water is clear. •...
  • Page 15 figure 10. General Installation Arrangement...
  • Page 16 For sales, service or replacement components, contact your local Everpure dealer or the nearest regional office listed below: Everpure-Shurflo India Everpure-Shurflo Southeast Asia A-25 18 Boon Lay Way Mohan Co-operative Industrial Estate #04-110/111 Mathura Road TradeHub 21, 609966 New Dehli, 110 044...

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