Osram Clay Paky Scenius Spot Parts Replacement Manual
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Osram Clay Paky Scenius Spot Parts Replacement Manual

Osram Clay Paky Scenius Spot Parts Replacement Manual

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SCENIUS SPOT
PARTS
REPLACEMENT
GUIDE
th
Rev. July, 29
2016 - ENGLISH

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Summary of Contents for Osram Clay Paky Scenius Spot

  • Page 1 SCENIUS SPOT PARTS REPLACEMENT GUIDE Rev. July, 29 2016 - ENGLISH...

  • Page 2: Table Of Contents

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 2 of 48 INDEX CAUTIONS ................................3 WARNINGS ................................3 NEEDED TOOLS ..............................3 PRELIMINARY OPERATIONS AND GENERAL MAINTENANCE..............4 4.1. Pan - tilt locking and releasing ........................4 4.2. Dust filters cleaning / replacement ......................

  • Page 3: Cautions

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 3 of 48 1. CAUTIONS  Ensure the unit is physically not connected to any electric line when unnecessary;  Allow the unit to cool down before performing operation;  Wear transparent safety glasses to prevent small parts or springs to cause eyes injury; ...

  • Page 4: Preliminary Operations And General Maintenance

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 4 of 48 4. PRELIMINARY OPERATIONS AND GENERAL MAINTENANCE 4.1. Pan - tilt locking and releasing...

  • Page 5: Dust Filters Cleaning / Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 5 of 48 4.2. Dust filters cleaning / replacement...

  • Page 6: Battery Removal

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 6 of 48 4.3. Battery removal At the end of the fixture / battery life proceed as following illustrated. If removing the battery, dispose of it according to the applying regulations!

  • Page 7: Head Covers Opening And Closing

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 7 of 48 4.4. Head covers opening and closing...

  • Page 8: Covers Opening / Base Protections Removal

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 8 of 48 4.5. Covers opening / Base protections removal Locate and, using a PH1 screwdriver, loosen the Locate the other 4 screws and remove them as 4 fixing screws to free the carter well, if needed.

  • Page 9: Cmy Module Removal

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 9 of 48 4.6. CMY module removal Preliminary / final Actions  Head covers removal;  Lamp - effects functional check. Remove the marked connector pulling it gently Loosen the marked screws, then remove the module ensuring both fans are in the open position...

  • Page 10: Effects Module Removal

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 10 of 48 4.7. Effects module removal Preliminary / final Actions  Head covers removal;  Lamp - effects functional check. Remove the marked connector pulling them gently Remove the circled screws to extract the effects module...

  • Page 11: Optics Removal

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 11 of 48 4.8. Optics removal Push the focus lens to the inside, then loosen the 4 highlighted screws. Extract the optics module from the unit body.

  • Page 12: Pan - Tilt Effects Disabling

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 12 of 48 4.9. Pan - tilt effects disabling This dip switch settings are the correct ones for This dip switch settings will disable the pan / tilt normal use drivers, leaving the head free to move When head movement is not needed, ensure both pan / tilt locks are engaged to prevent...

  • Page 13: Lamp - Effects Functional Check

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 13 of 48 4.10. Lamp - effects functional check Connect the unit to the mains supply voltage via After the unit moves to home position, connect a a PowerCon, release pan and tilt locks and close DMX 512 console to it and point the head to a the breaker, then wait for the unit to perform the test wall...

  • Page 14: Optical Parts Cleaning

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 14 of 48 4.11. Optical parts cleaning...

  • Page 15: Base / Yoke Parts Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 15 of 48 5. BASE / YOKE PARTS REPLACEMENT 5.1. Power supply replacement Preliminary / final Actions  Base covers removal;  Lamp - effects functional check. Needed Parts  Electronic power supply assembly (P/N: 283220/801); ...
  • Page 16 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 16 of 48 Ensure the thermal pad is still in good Extract the old SMPS and put the new one in conditions, in case replace it as well place, plugging the ground first Plug the remaining connectors respecting their polarity, and then check the unit for proper functioning.

  • Page 17: Lamp Driver Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 17 of 48 5.2. Lamp driver replacement Preliminary / final Actions  Base covers removal;  Lamp - effects functional check. Needed Parts  Lamp power supply assembly (P/N: 283321/801); ...
  • Page 18 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 18 of 48 Loosen the two nuts keeping in place the air Slide the air duct towards the inside, then lift it to duct remove it. Partially lift the lamp power supply, release the Slightly pull the fan to elongate the shock fan connector and then the spade connectors on absorbers, keep them in position using a pair of...
  • Page 19 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 19 of 48 Disconnect the ground first, than the DC input Reconnect the ground, then plug in the releasing the lever on the connector. connector. Do not pass the wires where the fan will be located! Pass the tip of the shock absorbers through the Plug in the spade connectors, ensuring the...
  • Page 20 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 20 of 48 Plug in the lamp control wire, too, then restore Ensure the thermal pad is correctly in place. the fan air duct as well. Should it move, fix it using a tiny drop of joint compound.

  • Page 21: Emi Filter Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 21 of 48 5.3. EMI filter replacement Preliminary / final Actions  Base covers removal;  Right side base protections removal  Lamp - effects functional check. Needed Parts  13A EMI Filter (P/N: 031877). Locate the EMI filter and, with a pair of pliers, Remove the screws fixing the EMI filter remove the connected wirings, noting down the...

  • Page 22: Cpu Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 22 of 48 5.4. CPU replacement Preliminary / final Actions  Base covers removal;  Lamp - effects functional check. Needed Parts  CPU Electronic Board (P/N: 699188). To expose the CPU, remove the circled screws Remove all connectors except for the circled on the front panel using a PH2 screwdriver.
  • Page 23 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 23 of 48 Mount the smaller PCB in the RS232 socket and Mount the CPU fixing the 6 screws and the fix it with the last screw. Replug the PCB if the spacer, then plug the connectors according to screw and spacer do not match! the stamps on the connectors).

  • Page 24: Pan - Tilt Pcb Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 24 of 48 5.5. Pan - tilt PCB replacement Preliminary / final Actions  Base covers removal;  Lamp - effects functional check. Needed Parts  Pan -Tilt electronic board (P/N: 699175). Remove both yoke covers and locate the pan tilt Remove all the connectors plugged in the PCB, starting from “BUS2”...

  • Page 25: Tilt Lock Assembly Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 25 of 48 5.6. Tilt lock assembly replacement Preliminary / final Actions  Head covers removal;  Base covers removal (display side only);  Lamp - effects functional check. Needed Parts ...

  • Page 26: Tilt Motor Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 26 of 48 Ensure all the wirings passing thought the tilt lock Remove the 4 circled screws to release the tilt are now free, sliding through it the ones that are lock assembly, then restore the wirings as still hanging from it.
  • Page 27 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 27 of 48 Using a T20 key, loosen the 4 circled screws Slide the belt from the lower gear and let it hang (do not remove them yet!) freely Remove the screws you previously loosened and Remove the encoder PCB (T10 key), then the unplug the encoder and motor wiring (the latter encoder wheel (2mm hex key)
  • Page 28 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 28 of 48 Using a 7mm fixed key and a T20 screwdriver Mount the new motor in place with the wiring on remove the motor from the frame the opposite side of the encoder mounting zone Mount the encoder PCB and wheel so that the Rotate the encoder wheel, ensuring no audible back sensor is at the same height as the motor...

  • Page 29: Head Parts Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 29 of 48 Restore the motor and encoder connectors, then Fit the belt on the lower gear put the motor in place just pointing the screws. Mount the springs back making sure both are Move the head a couple of times, then fully close mounted as in the picture (upper hook aperture the screws.

  • Page 30: Zoom Lens Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 30 of 48 Using a PH1 screwdriver, remove the 4 fixing If needed, locate and remove the marked screws screws to free the front cover. to remove the front lens, too. The head will not be balanced anymore! Carefully clean the lens while it’s cold, then Remove the 8 fixing screws to free the lens,...
  • Page 31 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 31 of 48 Remove the nut in the close up without removing Remove the 3 screws to free the lens itself from its fixing screw, then the 3 screws in the lower its housing.

  • Page 32: Focus Lens Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 32 of 48 Restore the top nut using a nut spinner or driver. Carefully clean both sides of the lens before Do not try to turn the screw, the thread will get closing the unit worn out and the lens will be wasted as well! 6.3.
  • Page 33 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 33 of 48 Locate and completely loosen the circled screws, Open the 3 connectors and the metal cable ties using a T20 key, to separate the prism assembly to completely remove the assembly fro the focus lens.

  • Page 34: Frost Filters Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 34 of 48 6.4. Frost filters replacement Preliminary / final Actions  Head covers removal;  Optical group removel;  Lamp - effects functional check. Needed Parts  Light frost assembly (P/N: 286039/801) ...
  • Page 35 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 35 of 48 If the light frost has to be replaced, separate it Loosen of 1 / 2 turns the circled grub screws, from the supporting place using a 3mm allen key. then extract the plastic gear from the shaft Otherwise, proceed to the next step Separate the heavy frost from the supporting...
  • Page 36 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 36 of 48 Fit the heavy frost assembly caring that the pin Adjust the plastic gear so that the pins are and groove match (green area) also for the top equally inserted in its grooves, then tighten the diffuser, then tighten the two Phillips screws.

  • Page 37: Prism Assembly Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 37 of 48 6.5. Prism assembly replacement Preliminary / final Actions  Head covers removal;  Prism / diffuser assemblies detachment;  Lamp - effects functional check. Needed Parts  4 facet prism only (P/N: PRS004/002); ...
  • Page 38 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 38 of 48 Loosen of 1 / 2 turns the circled screws, then pull Slide the belt from the prism assembly, then the motor to the inside to make the belt loose loosen of 1 / 2 turns the circled screws to remove the prism assembly.

  • Page 39: Effects Module Splitting

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 39 of 48 Slide the belt back in place, then tighten it and Put back in place the fixing screws, the plug the close the motor fixing screws. connectors back in place. 6.6.

  • Page 40: Animation Wheel Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 40 of 48 6.7. Animation wheel replacement Preliminary / final Actions  Head covers removal;  Effects module opening;  Lamp - effects functional check. Needed Parts  Animation wheel (P/N: 285211/801). Locate the animation wheel, then grab it from the Gently put back in place the animation wheel, sides to detach it from the magnets that lock it in...
  • Page 41 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 41 of 48 Rotate the wheel so that the open white postion Loosen of 1 / 2 turns the circled screws to make overlaps the gobo change motor (arrowed) the belt loose, then slide the belt out of the gear. Loosen the 2 circled grub screws to free the Replace any gobos, holders or gear that may gobo wheel.
  • Page 42 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 42 of 48 Put all the needed parts back in the light, then Fit the belt, then pull the motor and tighten the turn it on and, once the homing is finished, screws to tension it access the advanced menu Access the "Rot Gobo2 Index"...

  • Page 43: Iris Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 43 of 48 6.9. Iris replacement Preliminary / final Actions  Head covers removal;  Colours / gobos assembly removal;  Effects module splitting  Animation wheel removal;  Rotating gobo wheel 2 removal; ...

  • Page 44: Rotating Gobo Wheel 1 Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 44 of 48 Close the iris, then tighten both grub screws. 6.10. Rotating gobo wheel 1 replacement Preliminary / final Actions  Head covers removal;  Colours / gobos assembly removal; ...
  • Page 45 ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 45 of 48 Under the gobo wheel, locate and loosen of ½ Loosen of 1 / 2 turns the circled screws to make turns the circled grub screws, then lift the wheel the belt loose, then slide the belt out of the gear.

  • Page 46: Color Wheel Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 46 of 48 6.11. Color wheel replacement Preliminary / final Actions  Head covers removal;  Colours / gobos assembly removal;  Effects module splitting  Rotating gobo wheel 1 removal; ...

  • Page 47: Strobe Blades Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 47 of 48 6.12. Strobe blades replacement Preliminary / final Actions  Head covers removal;  Colours / gobos assembly removal;  Effects module splitting  Rotating gobo wheel 1 removal; ...

  • Page 48: Color Mixing Flags Replacement

    ENGLISH SCENIUS SPOT July, 29 2016 PARTS REPLACEMENT GUIDE Page 48 of 48 6.13. Color mixing flags replacement Preliminary / final Actions  Head covers removal;  CMY module removal;  Lamp - effects functional check. Needed Parts  Cyan color flags couple, with belt (P/N: xxx); ...

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