Eaton APS3-400 Series Installation And Operation Manual

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Access Power Solutions

Installation and Operation Guide

(APS3-400 Series)

Issue: IPN 997-00012-52D

Issue Date: July 2010

Refer to the separate SC200 or SC100 system controller handbook for full

details of the system controller operation -

www.powerquality.eaton.com/DC-Manuals.

Eaton Corporation

Telecommunications Power Solutions

www.eaton.com/telecompower

DCinfo@eaton.com

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Page 1 Access Power Solutions Installation and Operation Guide (APS3-400 Series) Issue: IPN 997-00012-52D Issue Date: July 2010 Refer to the separate SC200 or SC100 system controller handbook for full details of the system controller operation - www.powerquality.eaton.com/DC-Manuals. Eaton Corporation Telecommunications Power Solutions www.eaton.com/telecompower...
Page 2 The information contained in this literature is subject to change without notice. Subject to the right to use its equipment, Eaton Corporation does not convey any right, title or interest in its intellectual property, including, without limitation, its patents, copyrights and know-how.
Page 3: About This Guide
Please use this email address to report any problems you find in this guide: Eaton DC Product Marketing Communications EMAIL: DCMarketingNZ@eaton.com For Further Information and Technical Assistance For further information and technical assistance see Worldwide Support on page 103. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 5: Table Of Contents
Task 3 - Applying AC Power....................35 Task 4 - Configuring the DC Power System ............... 36 Task 5 - Applying DC Power to Battery and Load ............37 Start-Up Completed ....................... 38 Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 6 Access Power Solutions Installation Guide (APS3-400 Series) Chapter 5 System Controller Configuration File ........................40 Backup and Restore ........................40 Starting the SC200 or SC100 ....................41 SC200 ...............................41 SC100 ...............................42 SC200 or SC100 Operation using the Keypad and Screen..........42 Keypad Access Security ........................42 Alarm Indicators ..........................43...
Page 7: Overview
Chapter 1 General Description General Description Overview Topic Page Access Power Solutions DC Power Systems Model Numbers Rectifiers System Controller Other Features Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 8: Access Power Solutions Dc Power Systems
Access Power Solutions Installation Guide (APS3-400 Series) Access Power Solutions DC Power Systems Front View AC supplementary protector (if fitted) DC circuit breaker cover Rectifier modules (see details on page 4) Telecom ground link terminal, M10 (see details on page 22)
Page 9: Rear View
IEC plugs (see inset). Load and Battery live cable terminals Load and battery cable entries DC terminal cover Input/Output (I/O) cover Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 10: Model Numbers
Access Power Solutions Installation Guide (APS3-400 Series) Model Numbers Model Number LVD Option AC Wiring Method Integral AC Fitted Supplementary Protector Fitted With SC100 With SC200 APS3-410-A0A APS3-420-A0A Permanently connected with 3-wire (in conduit) APS3-410-B0A APS3-420-B0A Pluggable with 3x ac cord...
Page 11: System Controller
The SC100 system controller is a full-featured control and monitoring solution which provides alarm notifications via dial-out modem to PowerManagerII remote monitoring software, SMS text messaging, or by relay contact closures. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 12: Compatible Software
DCTools Configuration Software. Latest version is available free from • www.powerquality.eaton.com/downloads. PowerManagerII Remote Control and Monitoring Software. Contact your Eaton dc product • supplier for further information (see Worldwide Support on page 103). Recommended web browsers (SC200 only): Microsoft Internet Explorer 8 (IE6 is compatible •...
Page 13: Other Features
A Low Voltage Disconnect (LVD) is fitted in some models of the Access Power Solutions (APS3-400 Series) (see Model Numbers on page 4). This is connected as a battery disconnect. For information on operation see Low Voltage Disconnect (LVD) in the System Controller Operation Handbook.
Page 14: Battery Time Remaining
Access Power Solutions Installation Guide (APS3-400 Series) Battery Time Remaining The SC200 or SC100 obtains characterization data from either periodic battery discharges (SC100) or every full battery discharge (SC200), to a specified end voltage. During a battery discharge, the SC200 or SC100 uses this characterization data to calculate an estimated time until the battery will reach the specified end voltage.
Page 15: Chapter 2 Preparation
Chapter 2 Preparation Preparation Overview Topic Page Warnings Inspecting the Equipment and Reporting Damage Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 16: Warnings
Access Power Solutions dc power systems. Electrical Safety • The case of the Access Power Solutions (APS3-400 Series) dc power system is a fire enclosure as specified in UL 60950-1. The system to be installed in an open relay rack. •...
Page 17 The short circuit current capability of the battery circuit connected to the battery input terminals must not exceed 5,000A. • The plastic cases of batteries installed in Eaton dc power system racks must have a flammability rating of UL 94-V2 or better. •...
Page 18: Inspecting The Equipment And Reporting Damage
EMC Compliance • This Eaton product ("the equipment") has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the Federal Communications Commission (FCC) Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
Page 19: Installation
Task 6 - Install the Batteries Task 7 - Mount the Battery Temperature Sensor Task 8 - Connect the AC Supply Cable Task 9 - Connect to the AC Supply Point Installation Completed Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 20: Installation Tasks
Access Power Solutions Installation Guide (APS3-400 Series) Installation Tasks Before starting the installation, review the following information: Required Equipment and Tools on page • Warnings and Cautions on page • Inspecting the Equipment and Reporting Damage on page • Complete the Installation tasks in the following order:...
Page 21 In all cases, the external circuit breaker(s) must be two-pole type wired in each conductor, if: • the ac supply is 2W (see Specifications on page 71), or • the ac supply is 1W+N but the neutral is not clearly identified. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 22 If the curve of an upstream ac supply-disconnect device crosses the curve for the rectifier fuse there may not be adequate discrimination. Contact your Eaton dc product supplier for advice (see Worldwide Support on page 103).
Page 23: Task 2 - Customize Aps
See the following table for part numbers. Fit circuit breaker blank panels to cover any unused positions. Replace the dc circuit breaker cover. Switch all circuit breakers to the OFF ("0") position. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 24 Access Power Solutions Installation Guide (APS3-400 Series) Circuit breaker cover Battery circuit breaker* Load circuit breaker* * Be careful to insert circuit breakers the right way up. Load Circuit Breakers Item Description Part Number 5A, 80V dc (derates to 4A)
Page 25: Task 3 - Mount The Aps In The Rack
Front: 24" (600mm) Rear: If top access is unrestricted: 4” (100mm) If top access is restricted: 24" (600mm) Top: 3" (75mm) minimum from other equipment in the rack. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 26 Access Power Solutions Installation Guide (APS3-400 Series) Step 2 - Fit cage nuts Fit cage nuts in the correct positions to match the screw holes in the APS rack mounting brackets. Step 3 - Mount the APS Remove the ground connection bolts on the sides of the APS to allow clearance to mount in rack.
Page 27 Terminate the cable at the site's telecom ground electrode directly or via the site's telecom ground bus bar, if provided. Remove link between dc common bar and Telecom ground link cable to site's telecom chassis. ground electrode (1 AWG) Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 28 Access Power Solutions Installation Guide (APS3-400 Series) Step 4B - Bond ac ground and dc output to telecom ground electrode (if required) Ignore this Step if the DC common bar must be connected directly to the telecom ground electrode (see Step 4A on page 20).
Page 29: Task 4 - Connect External Input/Output Cabling (If Required)
If no external devices are to be connected then ignore this task. Step 1 - Access the I/O terminals Remove the Input/Output cover (see the diagram on page 3) and partly withdraw the I/O board. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 30 Access Power Solutions Installation Guide (APS3-400 Series) Step 2 - Terminate the cabling • Connect only voltage-free switch or relay contacts to Digital Inputs. • Do not exceed the voltage and current limits of the relay contacts. • For wire size and I/O ratings see Specifications on page 72.
Page 31 Replace the APS covers. For details on setup refer to the SiteSure-3G Installation Guide. See Related Information on page i. Voltage feed module RJ45 sockets (S1, S2 and S3) Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 32: Task 5 - Connect The Dc Load And Battery Cables
Access Power Solutions Installation Guide (APS3-400 Series) Step 6 - Connect external communications cables (if required) See System Controller on page and External Communications on page 7. SC100: Connect RS232 communications cable to the front connector. Ensure the cable is secured so that no force is applied to the RS232 connector as this may damage the connector.
Page 33 Part numbers are for FCI-BURNDY® products. In US/Canada use these parts or equivalent UL-listed crimp lugs. If 3 AWG cable is not available use 2 AWG cable and YA2CL-2TC14 crimp lug (Y1MRTC crimping tool). Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 34: Task 6 - Install The Batteries
Step 2 - Connect Mid-point Monitoring sense wires (SC200 only) The Mid-point Monitoring sense wires must have short-circuit protection fitted close to the battery terminals. Use the Battery Mid-point Monitoring kits from Eaton (see Spare Parts on page 69) or equivalent.
Page 35: Task 7 - Mount The Battery Temperature Sensor
Use 8 AWG wire, rated 90ºC. Route the ac wires to the rack via suitable conduit. At the APS end, cut the conductors to suit the positions of the ac terminals. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 36: Task 9 - Connect To The Ac Supply Point
Select the cord sets from the following table, according to the ac supply voltage. The cord sets are available from Eaton or direct from the distributor listed. Connect a cord set to each socket on the rear of the APS.
Page 37 Secure the cord(s) or cable to ensure there is no strain on the terminals. Test the insulation resistance of the conductors according to local ac wiring regulations. Procedure complete Do not switch on the ac supply at this stage. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 38: Installation Completed
Access Power Solutions Installation Guide (APS3-400 Series) Installation Completed Installation of the APS is now complete. Follow the instructions in Start-Up on page to make the system operational. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 39: Overview
Task 2 - Pre-Power-Up Checklist Task 3 - Applying AC Power Task 4 - Configuring the DC Power System Task 5 - Applying DC Power to Battery and Load Start-Up Completed Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 40: Start-Up Tasks
Access Power Solutions Installation Guide (APS3-400 Series) Start-Up Tasks Complete all the Installation tasks (see details on page 14) before starting these Start-Up tasks. Complete the Start-Up tasks in the following order: Task Description Reference Insert the Rectifiers See details on page...
Page 41: Task 2 - Pre-Power-Up Checklist
The SC200 or SC100 system controller will turn on (green Power On LED is on) when • the rectifiers start. During start-up of the system controller the rectifier yellow alarm LEDs will flash until • the rectifiers are registered. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 42: Task 4 - Configuring The Dc Power System
Access Power Solutions Installation Guide (APS3-400 Series) After start-up of the system controller: Press any key on the system controller to silence the alarm. • Depending on the configuration file settings, one or both alarm LED(s) may be on and the system controller may display some system alarm messages.
Page 43: Task 5 - Applying Dc Power To Battery And Load
Check the battery current. The actual value depends on the state of charge of the batteries. Step 3 - Connect load Switch on the Load circuit breaker(s). Check the equipment powers up and the Load Fuse Fail alarm clears. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 44: Start-Up Completed
Access Power Solutions Installation Guide (APS3-400 Series) Step 4 - Check the rectifier currents Check the rectifier currents. Verify the load current is as expected for the load and battery size. Step 5 - Charge the batteries Charge the batteries according to the battery manufacturer’s recommendations.
Page 45: System Controller
Configuration File Starting the SC200 or SC100 SC200 or SC100 Operation using the Keypad and Screen SC200 or SC100 Operation Using a PC/Laptop SC200 or SC100 Identity Information Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 46: Configuration File
Access Power Solutions Installation Guide (APS3-400 Series) Configuration File The operational settings of the dc power system are stored in a configuration file loaded into the SC200 or SC100 system controller. The SC200 or SC100 is supplied pre-loaded with a configuration file. If this configuration file has been customized for the site then no further configuration changes will be necessary.
Page 47: Starting The Sc200 Or Sc100
System Controller If Logon is required see Operation Handbook. All Keypad Access Security on active Critical, Major, page 42. Minor and Warning alarms are displayed. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 48: Sc100
Keypad access is Read Only, or PIN Protected and the keypad access PIN is lost. The SC200 will continue to function, but no configuration changes can be made. Contact your Eaton dc product supplier or Eaton for advice (see Worldwide Support on page 103).
Page 49: Alarm Indicators
Visual indicators Power on LED (green) Minor Alarm LED (yellow) Critical/Major Alarm LED (red) The system value cannot be displayed because of a failed, disconnected or unconfigured sensor. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 50: Sc200 Or Sc100 Operation Using A Pc/Laptop
SC200 or SC100 Operation Using a PC/Laptop DCTools is configuration software for editing a system controller's configuration file (on-line) and monitoring the operation of Eaton's dc power systems. It is available free from www.powerquality.eaton.com/downloads. Using DCTools via USB (SC200 only) DCTools can be run on a PC/laptop connected to the SC200's USB port.
Page 51: Using Dctools Via Rs232
For remote PC/laptop connection details see Communications Options in the System Controller Operation Handbook. Before you start you will need: The latest version of DCTools available from: www.powerquality.eaton.com/downloads. • A PC/laptop with USB port and USB A/B cable (RadioShack 55010997, Jaycar WC7700 or •...
Page 52: Sc200 Or Sc100 Identity Information
Access Power Solutions Installation Guide (APS3-400 Series) For details of the SC200 or SC100 control and monitoring functions available via DCTools see System Operation in the System Controller Operation Handbook. For help using DCTools press F1. SC200 or SC100 Identity Information The following identity information is stored in the SC200 or SC100.
Page 53 Any notes relevant to site access, location or other matters. Contact Contact name, phone number, and so Configuration Reference name of the configuration Name file in the SC200 or SC100. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 55: Maintenance
Eaton. This includes disassembly and/or servicing of any modules. • For further information on Servicing contact your local Eaton dc product supplier, or refer to the contact details on page 103. Topic Page...
Page 56: Troubleshooting
Access Power Solutions Installation Guide (APS3-400 Series) Troubleshooting Use the table to troubleshoot minor installation and operational problems. For additional assistance see contact details on page 103. Return items for replacement or repair with a completed Equipment Incident Report on page 101.
Page 57 Install additional rectifiers. and rectifier yellow LEDs capacity. are on (rectifiers are in Battery is recharging after ac Check battery has recharged within current limit). supply failure. expected time. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 58 Access Power Solutions Installation Guide (APS3-400 Series) Problem Possible Cause Required Action High system output voltage. Temperature Compensation is None. This is normal operation (if active and the battery batteries are connected). Disable temperature is below the Temperature Compensation if no reference temperature.
Page 59: System Controller Problems
Incorrectly configured shunt Check shunt mapping and gain is correct. inputs. Current is within the Battery None, normal operation. State Threshold. See details in the System Controller Operation Handbook. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 60 Access Power Solutions Installation Guide (APS3-400 Series) Problem Possible Cause Required Action SC200 or SC100 or Failed, disconnected or Replace, connect or configure sensor. DCTools/Web displays ??? unconfigured sensor. or N/A Faulty or disconnected voltage Replace or connect voltage feed module.
Page 61 Check S3P Access is enabled. See details are disabled. in the System Controller Operation Handbook. Password required to change See Write Access Password in the System settings (using DCTools or Controller Operation Handbook. PowerManagerII). Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 62 Access Power Solutions Installation Guide (APS3-400 Series) Problem Possible Cause Required Action Web communications Ethernet communications See previous entry. problem (SC200 only) problem. Cannot connect to web server. Check IP address and other settings in SC200 are correct. Check correct IP address is used in web browser address bar.
Page 63 See details in the System Controller Operation Handbook (SC200 only). Contactor is disconnected. Check the control and dc power cables are connected. See details on page 83. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 64: Replacing Or Adding A Rectifier
Access Power Solutions Installation Guide (APS3-400 Series) Replacing or Adding a Rectifier Rectifiers can be replaced without switching off the dc power system and disconnecting the equipment it powers. • To reduce the risk of electric shock and maintain optimum system cooling, always cover empty rectifier slots with blanking panels.
Page 65: Replacing Or Adding A Load Circuit Breaker
Step 3 - Plug in new circuit breaker Remove circuit breaker blank panel if fitted. Follow the procedure on page 17. See Spare Parts on page for available types and part numbers. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 66: Replacing The System Controller
• contact your Eaton dc power system supplier to obtain a master configuration file to • suit the dc power system. This file will have to be customized for the site.
Page 67 Change the configuration file as required to ensure that the system controller operates as intended. Check the system controller time (SC200 only). See details in the System Controller Operation Handbook. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 68: Replacing The Input/Output Board
Access Power Solutions Installation Guide (APS3-400 Series) Step 6 - LVD Characterization Alarm If there is no LVD Characterization alarm, then ignore this step. If the system controller indicates an LVD Characterization Error alarm, then: On the SC200 go to: Battery > LVDs > LVD x > Not Characterized > Edit, or on the SC100 go to: Menu >...
Page 69 Board to Serial Number Mapping table to map an IOB Number to the I/O board (overwrite existing serial number). The Missing Hardware alarm will clear. Step 3 - Replace cover Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 70: Battery Mid-Point Monitoring (String Fail) Alarm (Sc200 Only)
Access Power Solutions Installation Guide (APS3-400 Series) Step 4 - Characterize LVD(s) (if required) If the SC200 or SC100 indicates an LVD Characterization Error alarm then: On the SC200 go to: Battery > LVDs > LVD x > Not Characterized > Edit, or on the SC100 go to: Menu >...
Page 71: Battery Disposal And Recycling
Please remember that the owner is responsible and liable to ensure those EPA guidelines or equivalent local regulations are followed. For assistance contact your local hazardous waste center or Worldwide Support on page 103. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 73: Equipment And Tools
USB port and USB A/B cable (RadioShack 55010997, Jaycar WC7700 or similar) • DCTools software (download from www.powerquality.eaton.com/downloads). • Test load (to suit maximum output of dc power system) • Labeling tool and labels • Clamp-on ammeter • Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 74: Standard Torque Settings
Access Power Solutions Installation Guide (APS3-400 Series) Standard Torque Settings Use the following torque settings unless specific values are stated on the fastener or elsewhere. Fastener Torque 1/4" cable terminals 3.9 - 4.5Nm (35 - 39 inch-pounds) 3/8" cable terminals 18.7 - 21.9Nm (166 - 194 inch-pounds)
Page 75: Appendix B Spare Parts Lists
Battery Mid-point Monitoring Eaton MPTLOOM-3300 (2 x 3m sense wires), or connection kit for use with SC200 Eaton MPTLOOM-7600 (1 x 7m, 1 x 6m sense wires) (for two battery strings) Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D...
Page 76 Access Power Solutions Installation Guide (APS3-400 Series) Load Circuit Breakers Item Description Part Number 5A, 80V dc (derates to 4A) Heinemann AMA1R-B2-AI-20-D-DU-52-5-1 10A, 80V dc (derates to 8A) Heinemann AMA1R-B2-AI-20-D-DU-52-10-1 15A, 80V dc (derates to 12A) Heinemann AMA1R-B2-AI-20-D-DU-52-15-1 20A, 80V dc (derates to 16A)
Page 77: Appendix C Specifications
4.0kW/83.3A APR48-3G rectifiers 120V ac: 2.2kW/45.8A 208-240V ac: 3.6kW/75A Recharge Output (maximum) APR48-ES rectifiers 120V ac: 1.2kW/25A 208-240V ac: 2.0kW/41.7A APR48-3G rectifiers 120V ac: 1.1kW/22.9A 208-240V ac: 1.8kW/37.5A Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 78 Access Power Solutions Installation Guide (APS3-400 Series) Output Circuit Breakers Ratings and model numbers See Spare Parts on page Load circuit breaker derating factors 5 - 60A CB: 80% of CB rating 80 - 100A CB: 60% of CB rating...
Page 79 Number of Current Sense Inputs 3 (one used for internal current shunt) Range –50 to +50mV Resolution <50µV Accuracy ±0.5% at 25°C [77°F], ±1% over rated temperature range Connector RJ45 Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 80 Access Power Solutions Installation Guide (APS3-400 Series) Bus Voltage Sense Input (IOBGP) Number of Bus Voltage Sense Inputs Range –60V to +60V Resolution 30mV Accuracy ±0.5% at 25°C [77°F], ±1% over rated temperature range Connector MTA156 (2-way) Battery Mid-point Monitoring (SC200 only)
Page 81: Controller Menus
At each menu screen press Enter to access the associated configuration menu screen(s). These menus have multiple configuration menu screens. See details in the System Controller Operation Handbook. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 82: Sc100 Menu
Access Power Solutions Installation Guide (APS3-400 Series) SC100 Menu The following diagram shows the Status Screens and main navigation. Any active alarms are displayed in rotation. Operate control processes. Scroll to show any other rectifiers. SC100, I/O board and rectifier identity information.
Page 83: Connector Pin-Outs
RXP System +24/48V (System bus voltage) Communications +24/48V (System bus voltage) RS485-A RS485-B USB B USB Serial Interface VCC (+5 V dc) (SC200 only) Data - Data + Ground Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 84 Access Power Solutions Installation Guide (APS3-400 Series) RS232 D9M and RJ45 connector pin-outs RJ45 plug pin-outs Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 85: I/O Board (Iobgp-00, -01) Connector Pin-Outs
Controller sense (Com) XH12A Battery Mid-point String 1 Mid-point Monitoring sense inputs String 2 Mid-point String 3 Mid-point String 4 Mid-point XH15A Digital inputs D1-D3 D1 input D2 input Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 86 Access Power Solutions Installation Guide (APS3-400 Series) Connector Type Purpose Description D3 input XH15B Digital inputs D4-D6 D4 input D5 input D6 input XH16/XH17 Digital relay outputs 1-2 Relay 1 normally closed (NC) Relay 1 normally open (NO) Relay 1 Common (COM)
Page 87: Input/Output Board
Relay outputs: 6 (one also used as Monitor OK alarm) For input and output specifications see details on page 72. For connector pin-outs see details on page 79. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 88 Access Power Solutions Installation Guide (APS3-400 Series) LVD Power - XH8 Bus voltage sense input - XH9 Power and RXP comms input - YH11 Power/Comms OK LED (green) Current sense input - XH6 Digital inputs D1-D6 (6 user defined) - XH15A, XH15B...
Page 89: Connections
I/O and system controller power and RXP comms connection Connection to dc common bus For connector pin-outs see details on page 79. For input and output specifications see details on page 71. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 91: Commissioning
See details on page System Controls See details on page System Alarms See details on page Digital Inputs See details on page Digital Outputs (Relays) See details on page Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 92: Analog Inputs
Access Power Solutions Installation Guide (APS3-400 Series) Analog Inputs Equipment required: Digital Voltmeter • DC Load bank • DC Current Clamp meter • Trim pot adjustment tool • Thermometer • Test Test procedure Adjustment • Measure the dc voltage across the dc bus.
Page 93 As the analog inputs can be configured for many different types of analog signal, tests have not been detailed on this test sheet. User assigned analog inputs are not available on all systems. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 94: System Controls
Access Power Solutions Installation Guide (APS3-400 Series) System Controls Equipment Required: DC Load bank • Test Test procedure Adjustment • Apply a load to the power system. Voltage Control None • With DCTools, ensure the bus voltage matches the Target...
Page 95 Set the LVD manual control to DISCONNECT. • Ensure the LVD contactor disconnects. • Ensure the SC200 or SC100 displays an LVD Manual alarm. • Ensure the I/O board LVD LED is off. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 96 Access Power Solutions Installation Guide (APS3-400 Series) Test Test procedure Adjustment • Set the LVD manual control to AUTO. • Ensure the LVD connects. • Ensure the SC200 or SC100 shows no LVD alarms. • Ensure the I/O board LVD LED is on.
Page 97 Perform the test on each LVD control module within the system. For manual LVD operation see details in the System Controller Operation Handbook. For an explanation of LVD LED indications see Troubleshooting on page 50. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 98: System Alarms
Access Power Solutions Installation Guide (APS3-400 Series) System Alarms Equipment Required: dc load bank • dc power supply • Test Test procedure Adjustment • For all alarms check the following where applicable: General notes about • alarm testing SC200 or SC100 LED status.
Page 99 Disconnect the current sensor (XH6). • Ensure alarm operates. • Replace the current sensor. • Disconnect the voltage sensor (XH9). • Ensure alarm operates. • Replace the voltage sensor. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 100 Access Power Solutions Installation Guide (APS3-400 Series) Test Test procedure Adjustment • For details see Equalize test in System Controls on page 88. Equalize • For details see Fast Charge test in System Controls on page Fast Charge • For details see Battery Test in System Controls on page 88.
Page 101: Digital Inputs
Check the severity and digital output (relay) mapping is correct. Note 1 Notes As the Digital Inputs can be configured for many different digital input devices, specific tests have not been detailed on this test sheet. Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 102: Digital Outputs (Relays)
Access Power Solutions Installation Guide (APS3-400 Series) Digital Outputs (Relays) Test Test procedure Adjustment • Refer to Digital Outputs in the system controller handbook. Digital Output 1 Follow the instructions to manually change the state of the Note 1 digital output.
Page 103: Appendix G Circuit Diagrams
Appendix G Circuit Diagrams Circuit Diagrams Drawing Issue Title Number 3693387 WIRING DIAGRAM APS3-4XX-XXA +VE EARTH Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 107: Equipment Incident Report
Please enter as much information as you can. Send the completed form, together with the item for repair to your nearest authorized service agent. NOTE: Only one fault to be recorded per form. For further information contact your local Eaton dc product supplier or Eaton (see contact details on page 103). Or email: CustomerServiceNZ@eaton.com...
Page 108 ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ ______________________________________________________________________________________ SG/03 ISS06 Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 109: Worldwide Support
Worldwide Support Worldwide Support For product information and a complete listing of worldwide sales offices, visit Eaton's website at: www.eaton.com/telecompower or email: DCinfo@eaton.com For technical support contact either your local Eaton dc product representative, the closest office from the following list, telephone (+64) 3 343-7448, or email CustomerServiceNZ@eaton.com...
Page 111: Index
Connection to AC Supply • 29, 30, 35 Disposal and Recycling • 65 Current Mid-Point Monitoring (MPM) • 7, 28, 74 Battery Current • 53 Reverse Polarity • 37 Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 112 Access Power Solutions Installation Guide (APS3-400 Series) Load Current • 53 Rectifier Current • 41 Identity Information • 46 Current Sense • 73, 83 IEC Sockets/Cords • 3, 30 Input/Output (I/O) Board Connections to other system components • 83 Damage (transport) • 12, 34 Connector Pin-outs •...
Page 113 Rectifier LEDs • 4 Software Versions • 6 Rectifier Replacement • 58 Sound • See Audible Alarm Indication Registration • 35 Spares • 69 Repair and Return • 101 Copyright © 2007-2010 Eaton Corporation. All Rights Reserved. IPN 997-00012-52D July 2010...
Page 114 Access Power Solutions Installation Guide (APS3-400 Series) Specifications • 71 String Fail Alarm • 52, 64 Target Failed to Respond Error • 54 Technical Assistance • 103 Temperature • 72 Temperature Sensor • 73, 83 Text Messaging (SMS) • See GSM Modem Communications Time •...

Eaton APS3-400 Series Installation And Operation Manual

Chapter 2 Preparation

Appendix B Spare Parts Lists

Appendix C Specifications

Appendix G Circuit Diagrams

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