4. Engine Body
(5)
(5.1)
l
Different stem seals are provided for the intake and exhaust valves. Do not confuse them
since those for exhaust valves are marked with yellow paint.
l
After assembling
the intake/exhaust
valve, stem seal, valve spring, seat, and cotter, tap the
head of the valve stem lightly for settling.
l
Do not forget to install the valve cap.
Parts Inspection
and measurement
Cylinder head
Clean the cylinder
head, mainly the combustion
surface,
valve seats and intake/exhaust
ports, remove carbon deposit and bonding agent, and check the surface state.
(a) Appearance
check
Check mainly discoloration
and crack.
If crack is suspected,
perform color check.
(b) Combustion
surface distortion
Apply a strait-edge
in two diagonal di-
rections and on four sides of the cylin-
der head, and measure distortion with
a thickness
gage.
0-m-d
0.05 or less
Limit
0.15
(c)Valve sink
Measure
with the valve inserted
to
the cylinder head.
(mm\
Standard Limit
4TNE94.98
Intake
0.5-0.7
1 .o
Exhaust
0.6-0.8
1.1
4TNE106 (T)
Intake
0.7-0.9
1.2
Exhaust
0.9-1.1
1.4
Distortion at combustion surface
Valve
Depth micrometer
Valve sink
depth
Valve sinking depth
4-5