Zamboni FastICE Training Manual

Ice making system

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Zamboni FastICE
Ice Making System
Training Manual
FastICE
®
is a registered trademark of Frank J. Zamboni & Co., Inc. © Zamboni Company

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Summary of Contents for Zamboni FastICE

  • Page 1 Zamboni FastICE ™ Ice Making System Training Manual FastICE ® is a registered trademark of Frank J. Zamboni & Co., Inc. © Zamboni Company...
  • Page 2: Table Of Contents

    Training Manual Table of Contents FastICE System Overview ..................FastICE Onboard Controls ..................Master Switch: ......................Switch Bank 1 ......................Test Mode ....................... Test Speed Decrement / Increment ................Malfunction Indicator Lamp ..................Board Spray Valve control switch ................Switch Bank 2 ......................
  • Page 3 Training Manual Summary Screen ...................... Setup Screen ......................Diagnostics Screen ....................Recommended Ice Making Conditions ..............Preparation for Use of the Zamboni FastICE System ..........Recommended Ice Resurfacing Procedure ............. Recommended Ice Building Procedure ..............System Troubleshooting ..................Revisions .......................
  • Page 4: Fastice System Overview

    Training Manual FastICE System Overview The Zamboni FastICE system creates a sheet of ice that is harder than a sheet of ice produced by conventional towel-based methods. Our system pressurizes and atomizes the ice-making water to convert the water into fine droplets that rapidly freeze to the ice surface.
  • Page 5: Fastice Onboard Controls

    Training Manual FastICE Onboard Controls The operator controls the real time functions of the system with seven switches in the two switch banks and one rotary knob on the display. The enclosure for the display and switch banks also features a USB port that allows an operator to insert a USB drive into the port immediately after an ice resurfacing session, to download the data from that ice resurfacing session.
  • Page 6: Switch Bank 1

    Test Speed Decrement / Increment • This switch increases or decreases the TEST MODE simulated speed. Zamboni FastICE ® Training Manual DK - 11001 Page 6 of 20...
  • Page 7: Malfunction Indicator Lamp

    (DECREMENT MOMENTARY – HOLD – INCREMENT MOMENTARY) BLAST SWITCH (OFF – ON MOMENTARY) Figure 2: Switch Bank 2; contains the switches used to control flow to the upper and lower spray boom Zamboni FastICE ® Training Manual DK - 11001 Page 7 of 20...
  • Page 8: Upper Boom Control Switch

    This function allows the operator to apply the maximum water flow rate set in the control system for up to 10 seconds at a time. The factory setting for the maximum water flow rate is 25.7 GPM. Zamboni FastICE ® Training Manual...
  • Page 9: Fastice Display

    Training Manual FastICE Display Operational “Dashboard” Display Water Application Rate Scaling -50/+50 Spray Thickness Total Water Used Soft key for resetting water total Water Level (%) Ground Speed (MPH) Rotary Adjustment Knob [see note] Ice Making Water Temperature Water Flow Rate...
  • Page 10: Spray Thickness

    Total Water Used This is the total amount of water used by the system, since the last time the total was reset with the soft key to the left of the number for total water used. Zamboni FastICE ® Training Manual...
  • Page 11: Summary Screen

    USB flash drive from this screen. Use the rotary knob to select a value or action (reset or download), and push the knob to execute that action. Zamboni FastICE ® Training Manual...
  • Page 12: Setup Screen

    The color of the box will change from red to white. When the desired value is reached, press the knob again to set the value. Zamboni FastICE ® Training Manual...
  • Page 13: Diagnostics Screen

    The Diagnostics Screen provides a read-out of the current state of the solenoid valves, communication status (between the display and machine controller), FastICE ECU supply voltage, display software version and controller software version. This is a passive display – no operator interaction is allowed.
  • Page 14: Recommended Ice Making Conditions

    Ontario Recreational Facilities Association (ORFA), Ice Sports Industry (ISI) and the US Ice Rink Association (USIRA).. Preparation for Use of the Zamboni FastICE System Ice Making Water Tank Before filling the ice making water tank with water, drain any residual water 1.1.
  • Page 15: Recommended Ice Resurfacing Procedure

    With the machine and system off, open the upper valve on the pump housing until a continuous stream of water comes out of the valve: 2.a. Pump purge valve location: PURGE VALVE Zamboni FastICE ® Training Manual DK - 11001 Page 15 of 20...
  • Page 16 4. Turn on FastICE system 4.a. Turn the Master Power Switch to the ON position. If the machine was turned off since the last FastICE session, then the restart process will take a little less than 30 seconds. 5. Set the blade cutting depth 5.a.
  • Page 17 Adjust desired spray thickness according to ice conditions. 7. Recommended resurfacing speed 7.a. We recommended a speed for FastICE Sessions of 5 MPH (8 km/h). This speed should be maintained throughout the ice resurfacing session, both in the straights and in the turns.
  • Page 18: Recommended Ice Building Procedure

    8. Drain Ice Making Water Tank 8.a. To ensure that only hot water is used for ice making, we recommend that the ice making water tank be emptied follow each ice resurfacing session. Zamboni FastICE ® Training Manual DK - 11001...
  • Page 19: System Troubleshooting

    • Detect when a leak has developed in the water system • Detect when the water pump is not meeting performance requirements For more information on fault activation, please refer to the FastICE Operating Manual. Zamboni FastICE ® Training Manual...
  • Page 20: Revisions

    Training Manual Revisions Revision Date Revision Description 31/7/2018 Initial production release Zamboni FastICE ® Training Manual DK - 11001 Page 20 of 20...

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