Meiko BioMaster 4 PLUS Operating Instructions Manual
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Meiko BioMaster 4 PLUS Operating Instructions Manual

Meiko BioMaster 4 PLUS Operating Instructions Manual

Food waste treatment system
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Pos : 2 /Ti tels eiten/CM/M-iQ Bluefire @ 19\mod_1597311618490_0.doc x @ 229465 @ @ 1
BioMaster
Food waste treatment system
Operating instructions
Pos : 3 /Ti tels eiten/Sätz e Titels eite/Vor Gebrauc h die Kapitel Bedi enung, Pr oduktbesc hrei bung und Sicherheit sorgfältig les en! @ 20\mod_1599564210390_6.doc x @ 231577 @ @ 1
EN
=== Ende der Liste für T extmar ke Titel ===
9764577 / Valid from: 2018-03 / Updated on: 2021-12
4 PLUS
®
Read carefully before use!
www.meiko-green.com

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  • Page 1 Pos : 3 /Ti tels eiten/Sätz e Titels eite/Vor Gebrauc h die Kapitel Bedi enung, Pr oduktbesc hrei bung und Sicherheit sorgfältig les en! @ 20\mod_1599564210390_6.doc x @ 231577 @ @ 1 Read carefully before use! === Ende der Liste für T extmar ke Titel === 9764577 / Valid from: 2018-03 / Updated on: 2021-12 www.meiko-green.com...

  • Page 2: Table Of Contents

    Translation of the "original operating instructions" Pos : 5 /Ü berschriften/1/Ü bersc hrift Inhalts verz eichnis @ 0\mod_1413376329993_6.doc x @ 58 @ @ 1 Contents === Ende der Liste für T extmar ke Inhalts verz eichnis === Notes to the user ............................ 4 The purpose of these operating instructions ..................
  • Page 3 Pumping out contents of loading chute .................... 24 Daily cleaning ........................... 25 Weekly cleaning ..........................26 Measures in case of longer installation standstill ................27 8.10 Switching off............................27 8.11 Fault finding ............................27 Maintenance ............................29 Safety information ..........................29 Maintenance plan ..........................

  • Page 4: Notes To The User

    Delivery contents Upon receipt of the delivery, please check immediately whether the contents of the delivery correspond with the shipping documents. MEIKO GREEN Waste Solutions GmbH does not assume any liability for defects and will not pay compensation for defects claimed later on. Complaints: ...

  • Page 5: Liability

    The warranty conditions can be found in the general terms and conditions and the warranty provisions of MEIKO GREEN Waste Solutions GmbH. Please notify MEIKO GREEN Waste Solutions GmbH in writing of any warranty claims immediately after the defect or fault has been detected.

  • Page 6: Intended Uses

    Intended uses ATTENTION ® Only use the BioMaster as intended and when the machine's condition does not present any safety-related issues. ® This is the only way to ensure the operational safety of the BioMaster ® The BioMaster is only to be used commercially for filling with and grinding raw or- ganic and food waste of the kind that is usually generated in commercial kitchens, canteens, hotels, food service and communal catering.

  • Page 7: Misuse

    Misuse  Connecting to an on-site water pipe with contaminated water  Improper work on the installation  Inputting unauthorised waste  Operator error  Irregular or poor cleaning  Excessive demands  Exceeding the permissible operating parameters  Operation at temperatures < 5°C and > 40°C ...
  • Page 8 DANGER WARNING magnetic fields! ® The BioMaster contains strong magnets. Persons with cardiac pacemakers or implanted defibrillators must not be ® in the vicinity of the BioMaster WARNING If irregularities in the work sequence, unusual noises or malfunctions oc- cur, immediately trigger an emergency stop and inform the responsible specialist personnel.

  • Page 9: Operator's Responsibilities

    Operator's responsibilities ® The operator undertakes to only allow those persons to work on the BioMaster who:  Are familiar with the foundational local regulations on safety in the work- place and accident prevention.  ® Have been instructed in how to work with the BioMaster ...

  • Page 10: Safety Devices

    Inducted Specialist per- Electricians Supervisor personnel sonnel with with technical correspond- training ing expertise Transport Installation Commissioning Operation Fault finding Troubleshoot- ing, mechanical Troubleshoot- ing, electrical Maintenance Corrective maintenance Decommission- ing, storage Key: X = allowed, -- = not allowed Safety devices DANGER ®...

  • Page 11: Safety Marking

     Protected against water jets according to IPX5  Overheating protection  Two safety contact switches connected in parallel in the lid guide shaft. ® The BioMaster works only with the lid closed. ® When the lid is opened, the grinder in the BioMaster is stopped immedi- ately.

  • Page 12: Transport

    Transport WARNING ® There is a danger of the BioMaster tipping over during transport! This could cause severe personal injury and damage to property. ® Secure the BioMaster against tipping during transport. Perform transport with care. Observe transport instructions on the packaging. In order to avoid damage to the device and life-threatening injuries to those involved when moving the system, observe the following requirements: •...

  • Page 13: Unpacking

    Pos : 12.3 /Übersc hriften/1.1/Entpac ken @ 15 \mod_1578492719868_6.doc x @ 198528 @ 2 @ 1 Unpacking Pos : 12.4 /Module WD /TopLine M 2/M ontageanleitung/Trans port/TopLine M 2 - Entpac ken @ 15\mod_1575271703934_6.doc x @ 190977 @ @ 1 •...

  • Page 14: Main Group Biomaster

    ® Main group BioMaster Lid rail Lid with closing magnet Lid seal Safety contact switch Loading chute Operating panel Lockable service hatch with control cabinet Adjustable feet with anti-slip/vibra- tion plate and 15 cm ground clear- ance 9764577 14 / 38...

  • Page 15: Control Elements

    Control elements No. Operating element Function 10 Main switch Switch on, position ON; switch off, position OFF. 11 EMERGENCY STOP, emer- Immediate shutdown of the BioMaster ® in dangerous situations. gency stop button 12 STANDBY function Lights up when the lid is closed and the main switch is in the ON position.

  • Page 16: Loading Chute

    Loading chute Grinder Pre-grinding unit mount Process water nozzle Optional cutlery catcher magnet on outside of loading chute 9764577 16 / 38...

  • Page 17: Technical Equipment

    Technical equipment Drinking water module with pressurised wa- Grinder motor ter pump Pump motor Transport pipe connection, PE D 63 – screw connection ® BioPump Overload circuit breaker Water distribution Control cabinet Process water nozzle dosing valve 17 / 38 9764577...

  • Page 18: Installation

    Installation Unpacking and setting up  Carefully remove the transport packaging.  Check the delivery includes everything it should.  Report obvious transport damage immediately.  Observe the permissible floor load when selecting a location.  ® Set the BioMaster on a solid, vibration-free surface.

  • Page 19: Cold Water Connection

    6.2.2 Cold water connection WARNING ® The BioMaster may only be connected by qualified specialist personnel. ATTENTION Wash the on-site water pipe before connecting until clear, clean water flows out permanently. Dirt, turbidities and foreign particles such as sand and small pebbles must be ®...

  • Page 20: Process Water Quantity

    The required amount of water to add depends largely on the type of food waste and the length of the transport and extraction pipe. MEIKO GREEN Waste Solutions GmbH adjusts the settings to the individual customer requirements during commis- sioning.

  • Page 21: Carry Out Test Run With Pure Water

    Carry out test run with pure water ® 1. Close the lid of the BioMaster 2. Press the green START button.  The START button lights up.  The automatic homogenisation cycle starts. The pressurised water pump, ® BioPump and grinder start automatically with the preset sequence and duration.

  • Page 22: Switching On

    Switching on CAUTION ® Only switch on the BioMaster if the service hatch at the front is locked. 1. Fully open the stop valve on the water supply. 2. Switch on the main switch - ON position. When the lid is closed, the STANDBY indicator lights up green. After a ®...

  • Page 23: Filling

    Filling 1. Lift the lid by the lid rail and open it as far as it will go. WARNING There is a danger of crushing when opening the lid! 2. Fill the loading chute to no more than the -MAX- level marking. The marking indicates the maximum permissible filling level.

  • Page 24: Starting The Automatic Homogenisation Cycle

    Starting the automatic homogenisation cycle Note ® Start the BioMaster only when the loading chute is sufficiently filled. Ori- entate yourself at the level marking -MAX- in order to save consumption costs. Observe the information in chapter ‘Filling’. 1. Press the green START button. ...

  • Page 25: Daily Cleaning

    Daily cleaning ATTENTION ® Clean the BioMaster thoroughly at the end of the shift every day. Irregu- lar or improper cleaning can lead to the formation of mould and bacteria, unpleasant odours, corrosion, pipe blockages and damage to the pump impeller.

  • Page 26: Weekly Cleaning

    Weekly cleaning ATTENTION Clean the interior of the BioMaster ® once a week. as described in chapter 8.6 ‘Daily cleaning’. ® 1. Clean the BioMaster 2. Get the key for the service hatch from the designated person. ® 3. Make sure that the BioMaster 's main switch is switched off.

  • Page 27: Measures In Case Of Longer Installation Standstill

    WARNING There is a danger of crushing when closing the lid! Measures in case of longer installation standstill NOTE Before the installation is shut down for more than two days, the following additional measures must be taken: 1. To minimise the risk of pipe blockage, clean the transport pipe by washing it with maximum 40°C hot water: 2.
  • Page 28 Problem Solution  Is the storage tank full and is the ‘Fill level indicator 100 %’ lit up Work cycle cannot be started red? Have the storage tank(s) emptied immediately.  Is the EMERGENCY stop button unlocked?  Is the red ERROR fault indication light lit up? (See next item). ...

  • Page 29: Maintenance

    Problem Solution  The brake motor is stiff! Turn the jammed grinder forcefully to the left and right with the If in doubt, call a techni- unlocking key until the grinder is able to move again. cian for help!  ®...

  • Page 30: Maintenance Plan

    ATTENTION All maintenance work is carried out by MEIKO GREEN Waste Solutions GmbH under a maintenance contract. If you have not concluded a maintenance contract, you are responsible for the timely performance of the prescribed maintenance and inspection work. Adjust the maintenance intervals to your operating conditions.

  • Page 31: Corrective Maintenance

    ® Take the BioMaster out of service immediately in the event of a fault that can- not be rectified using chapter 0. Notify MEIKO GREEN Waste Solutions GmbH. Decommissioning, storage WARNING ®...

  • Page 32: Technical Data

    Technical data General ® Specific designation BioMaster 4 PLUS Width x depth x height [mm] 700 x 700 x 865-935 Height adjustable via the adjustable feet Weight [kg] approx. 195 Chute volume [l] Filling height Continuously variable Capacity > 1000 kg/hour in batch mode ≤...

  • Page 33: 13.1 Ec/Eu Declaration Of Conformity

    Process water addition yes, automatic dosing Connection to the storage tank Screw connection: PE DN56 PN5 Electrofusion socket: DN56 (max. 45° arc) Safety device for drinking water Type AB air gap (according to national and international standards) Environmental conditions +5 – +40 Temperature (operating) [°C] -25 –...

  • Page 34: Handover And Commissioning Report - Checklist

    Handover and commissioning report – Checklist Work carried out 1. The process water flows clear and without turbidity/foreign matter from the on-site water connection. 2. Position of installation: level and angle 2. Check 16 A mains connection, level sensor connection 3.
  • Page 35 Work carried out  Troubleshooting (emergency key)  Only throw in mixed food and raw organic waste  Test run with operator Participating employees Name Signature Machine number:_________________ _______________________________________________ Date and signature 35 / 38 9764577...

  • Page 36: Index

    Index === Ende der Liste für T extmar ke Index === Homogenisation technology ....... 20 BioPump .............. 17 Bones ..............6 Inorganic substances ..........6 Inputs not allowed ................ 6 CAUTION ............... 5 Cleaning Installation ............18 daily ................. 25 weekly ................26 Lid ...............

  • Page 37: Notes

    Temporary decommissioning ......27 Test run ............... 21 Risks ..............7 Textiles ..............6 Toothpicks ..............6 Transport ............. 12 Safety contact switch ........... 14 Transport pipe connection ........17 Safety devices ............. 10 Tropical fruits with large stones ......6 Safety information ..........5 Safety marking .............
  • Page 38 MEIKO GREEN Waste Solutions GmbH Englerstraße 3 77652 Offenburg Germany Telephone: +49 (0)781 / 9191 9000 http://www.meiko-green.com mail@meiko-green.com Design and construction subject to change without prior notice! 9764577 / Valid from: 2018-03 / Updated on: 2021-12...

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