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Datei:BA_AZP80_AZ_AP_9633432_EN_2005-10.docx
MEIKO Maschinenbau GmbH & Co. KG, Englerstr. 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121
Operating Instructions
MEIKO – Wet waste treatment unit
Model
AZP 80
AZ / AP 80
TRANSLATION OF THE "ORIGINAL OPERATING INSTRUCTIONS"
The original operating instructions can be downloaded from: https://partnernet.meiko.de
W e reserv e the right to change execution and construction!
Update: 2019-04-30
9633432
1/36
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Summary of Contents for Meiko AZP 80
- Page 1 TRANSLATION OF THE "ORIGINAL OPERATING INSTRUCTIONS" The original operating instructions can be downloaded from: https://partnernet.meiko.de 9633432 1/36 Datei:BA_AZP80_AZ_AP_9633432_EN_2005-10.docx Update: 2019-04-30 W e reserv e the right to change execution and construction! MEIKO Maschinenbau GmbH & Co. KG, Englerstr. 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121...
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Page 2: Table Of Contents
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Contents Page Introduction and general information Storage Name and address of the manufacturer Description of the type of equipment Explanation of the safety symbols used General description and use for the purpose intended... -
Page 3: Introduction And General Information
Additional copies will be charged at cost. These contractual guarantee rules shall be neither extended nor restricted as a result of any explanations given in the instructions. The MEIKO Company very much hopes that you will enjoy our product and use it successfully. 9633432 3/36 Datei:BA_AZP80_AZ_AP_9633432_EN_2005-10.docx... -
Page 4: Storage
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Storage Always store the operating instructions close to the installation! The operating instructions must always be kept within easy reach! Name and address of the manufacturer Please address any queries, technical problems etc. directly to: MEIKO Maschinenbau GmbH &... -
Page 5: Explanation Of The Safety Symbols Used
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Explanation of the safety symbols used The following safety symbols will appear throughout these operating instructions. The purpose of these symbols is to draw the reader’s attention to the text of the adjacent safety information. -
Page 6: General Description And Use For The Purpose Intended
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 General description and use for the purpose intended General description MEIKO food waste treatment appliances convert problematic food waste easy to handle, difficult to dispose of, into a bio-waste which can be used as compost material. The appliance is suitable for the grinding and condensing of assorted bulk food waste, in addition to vegetable peelings and inorganic materials. -
Page 7: Use For The Purpose Intended
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Use for the Purpose Intended The food waste treatment machine must only be installed in accordance with the regulations and used for its intended purpose. This food waste treatment machine is intended only for shredding food waste. -
Page 8: Ce-Declaration Of Conformity
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 CE-Declaration of Conformity Muster / Example / Exemple / Esempio / Ejemplo / Voorbeeld / Mönster EG-/EU-Konformitätserklärung 2017-11-07 (Update) EC-/EU-Declaration of Conformity / CE-/UE-Déclaration de conformité / CE-/UE-Dichiarazione di conformità / CE-/UE-Declaración de conformidad / EG-/EU-conformiteitsverklaring / EG-/EU-försäkran om överensstämmelse... -
Page 9: Declaration Of Incorporation
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Declaration of Incorporation Muster / Example / Exemple / Esempio / Ejemplo / Voorbeeld / Mönster Einbauerklärung Datum: 2017-11-07 (Update) Declaration of incorporation / Déclaration de montage / Dichiarazione di montaggio / Declaración de montaje / Inbouwverklaring / Försäkran om inbyggnad... - Page 10 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Die vorgenannten speziellen technischen Unterlagen können angefordert werden bei: The above mentioned technical documentation can be requested from: Les documents techniques spécifiques précités peuvent être demandés auprès de: La suddetta documentazione tecnica speciale può...
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Page 11: General Safety Instructions
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 General safety instructions Operator's duty of care The Wet waste treatment unit has been constructed based on a risk analysis and after careful selection of the applicable harmonized standards, as well as additional technical specifications. -
Page 12: Basic Safety Measures
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Once the wet waste treatment unit has been installed, put into service and handed over to the customer/operator, no modifications (electrical or location modifications, for example) may be made. Modifications to the Wet waste treatment unit, and in particular technical modifications carried out without the manufacturer’s written authorization, or any... - Page 13 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Doors and flaps MUST be closed. ATTENTION! The operating staff must not wear tight-fitting clothing; they must also remove rings, bracelets and similar articles. We also recommend wearing safety shoes with steel toe...
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Page 14: Assembly Instructions (For A Partially Completed Machine)
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Assembly instructions (for a partially completed machine) These apply where the MEIKO product is a partially completed machine in the sense of the Machinery Directive (Directive 2006/42/EC). Observe the following items when connecting MEIKO products to an existing installation: The components must be aligned with one another, connected in an appropriate manner, and fastened so that safe operation is assured. -
Page 15: Delivery, Shipping, Installation And Assembly
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Delivery, shipping, installation and assembly Delivery Check that the delivery is complete immediately after receiving it by comparing it to MEIKO’s contract confirmation and/or the delivery note.. - Page 16 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 The forks of the pallet trucks are lowered when the desired position of the appliance is reached (but must remain under the bearers). The machine is standing on the wooden bearers of the packing.
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Page 17: Installation And Assembly
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Installation and assembly MEIKO has prepared an assembly diagram showing the machine dimensions and the connected loads in detail. Assembly is completed by reference to the assembly diagram and, in general, by following the instructions of a trained MEIKO engineer.. -
Page 18: Dosing Pump
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 General Electrical Regulations must be observed when connecting the machine to the power supply. Attention:: The fuses on site must be selected to suit the local conditions and the appliance’s nominal current in such a way that back-up protection is... -
Page 19: Technical Data
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Technical Data Protection class IP X5 Water connection R ¾“ Electr. supply 5x6 mm² Water (flow) pressure 2,5 – 5 bar Food residues: max. 450 kg/h Throughput: Mixed garbage: max. -
Page 20: Machine Settings For Initial Commissioning By The Service Engineer
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Machine settings for initial commissioning by the service engineer Commissioning In order to avoid damage to the installation and the injury and death of persons when commissioning the installation, the following points must be observed without fail Any necessary initial tests to parts supplied by sub-suppliers, such as heat pumps or other equipment, must be carried out. -
Page 21: Operation With The Food Waste Treatment Machine
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Operation with the food waste treatment machine 10.1.1 Basic safety measures during normal operation The installation may only be operated by trained and authorized persons who are familiar... -
Page 22: Operation
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 10.2 Operation Close the drain valve. Open the stop valve on the Switch on the main water pipe. power supply from the building. Insert the screen in the tank. -
Page 23: Cleaning
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Garbage can now be given into the unit. The following kinds of waste can be grinded: Organic material • Food residues from the dining room • Food waste Inorganic material •... -
Page 24: Cleaning Instruction - Daily
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 11.3 Cleaning instruction – daily Do not use a high pressure cleaner!!! Press the “OFF” button for Press the EMERGENCY Open drain valve. the final cleaning cycle. -
Page 25: Cleaning Instruction - Weekly
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 11.4 Cleaning instruction – weekly We recommend that the following cleaning operations are undertaken each week in addition to the daily cleaning. Do not use a high pressure cleaner!!! Press the “OFF”... -
Page 26: Care Of Stainless Steel Surfaces
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Flush out the inlet chute in Clean the level control Now remove the bottom the direction of the tank. system's electrodes. screen box and any remaining waste, metal parts etc. -
Page 27: Setting Out Of Operation
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Setting out of operation This machine must be switched off after use and cleaning, or when no one is regularly supervising its installation site! Open the drain valve. - Page 28 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Fault Remedy • Solenoid valve is not energized and plunger does not No fresh water supply! actuate. A repair can normally only be effected by a technician or electrician.
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Page 29: Staff Training
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Staff training Only trained and instructed personnel are allowed to work on the dishwashing machine. The skills required by the personnel for the installation’s operation, maintain and repair must be clearly established. -
Page 30: Basic Safety Measures During Normal Operation
Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 16.1 Basic safety measures during normal operation Observe the maintenance periods prescribed in the operating instructions! Wartungsanleitungen zu den Einzelkomponenten in dieser Betriebsanleitung beachten! Before carrying out any maintenance or repair work, prohibit access to the operating area... - Page 31 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Service step At least once At least once At least once Cleaning works quarterly or twice a yearly Maintenance year Daily every every...
- Page 32 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Service step At least once At least once At least once Cleaning works quarterly or twice a yearly Maintenance year Daily every every...
- Page 33 trained company tradesmen or installation engineers installation engineers trained by MEIKO You can document the completed maintenance work on the following pages. MEIKO recommends that you enter the half-yearly service steps ( ), and the annual service steps (...
- Page 34 Operating instructions wet waste treatment unit, Model AZP 80, AZ / AP 80 Date: Name: Completion Name: Confirmation Service step Installation engineer Customer 9633432 34/36 Datei:BA_AZP80_AZ_AP_9633432_EN_2005-10.docx W e reserv e the right to change execution and construction! MEIKO Maschinenbau GmbH & Co. KG, Englerstr. 3, D-77652 Offenburg, Tel.: +49/781/203-0, Fax: +49/781/203-1121...
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