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Summary of Contents for Meiko WasteStar FC
- Page 1 Operating Instructions for the MEIKO disposal system for organic kitchen waste WasteStar FC, Flexible oncept Translation of the "Original operating instructions" 9670512 / Valid from: 2009-11 / Update: 2019-05-27...
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Page 2: Table Of Contents
EXPLANATION OF THE SAFETY SYMBOLS USED ..........6 Graphic reference symbols GENERAL DESCRIPTION AND USE FOR THE PURPOSE INTENDED ....7 General description of the WasteStar FC system with collection tank General description of the WasteStar FC system with drainage press Intended use Foreseeable use EC DECLARATION OF CONFORMITY .............. - Page 3 WasteStar installation operating instructions FC Operation of the WTS-AK / AS / AM Operation of the tank emptying process, collection tank depressurized without pendulum gas line Operation of the tank emptying process, collection tank depressurized with pendulum gas line Operation of tank emptying process, collection tank compression-proof without pendulum gas line Operation of the tank emptying process, collection tank compression-proof with pendulum gas line...
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Page 4: Introduction And General Instructions
Dear customer, Thank you for your confidence in our products. MEIKO, we are sure that they make your work a great deal easier and are of great service to you. If you follow the instructions in this document carefully, your machine will always give you total satisfaction and will have a long service life. -
Page 5: Safe Keeping
D - 77652 OFFENBURG Phone + 49 / 781 / 203-0 http://www.meiko.de info@meiko.de Name and address of the MEIKO branch, manufacturer’s agent or from MEIKO authorised Service Partners. (Enter company’s stamp or address) Authorization for service technicians of our service part-... -
Page 6: Explanation Of The Safety Symbols Used
WasteStar installation operating instructions FC Explanation of the safety symbols used The following safety symbols will appear throughout these operating instructions. These symbols are designed to draw the reader's attention to the text next to the safety instructions. DANGER Refers to a dangerous situation which results in death or serious bodily injury. WARNING Refers to a dangerous situation which can result in death or serious bodily injury. -
Page 7: General Description And Use For The Purpose Intended
General description of the WasteStar FC system with col- lection tank MEIKO WasteStar FC with collection tank is designed to dispose of incidental organic waste with a central system using a vacuum. The WasteStar -- disposal system fulfills the most recent legal stipulations with regard to waste management for organic mate- rials in industrial kitchens. -
Page 8: General Description Of The Wastestar Fc System With Drainage Press
General description of the WasteStar FC system with drainage press MEIKO WasteStar FC with with drainage press is designed to dispose of incidental organic waste with a central system using a vacuum. The WasteStar -- disposal sys- tem fulfills the most recent legal stipulations with regard to waste management for or- ganic materials in industrial kitchens. -
Page 9: Intended Use
WasteStar installation operating instructions FC Intended use The installation must be deployed and operated only for its intended use only. This WasteStar system is designed only for the disposal of ground-up organic kitchen waste any other use is not permitted Leftovers and the following waste types are suitable for the sizer: Organic particles (grain size ≤... -
Page 10: Ec Declaration Of Conformity
2017-11-07 (Update) EC-/EU-Declaration of Conformity / CE-/UE-Déclaration de conformité / CE-/UE-Dichiarazione di conformità / CE-/UE-Declaración de conformidad / EG-/EU-conformiteitsverklaring / EG-/EU-försäkran om överensstämmelse MEIKO Maschinenbau GmbH & Co. KG Firma Englerstraße 3 - 77652 Offenburg - Germany Company / Société / Ditta / Empresa / Fabrikant / Företag Kontakt Internet: www.meiko.de... -
Page 11: Declaration Of Incorporation
Declaration of incorporation / Déclaration de montage / Dichiarazione di montaggio / Declaración de montaje / Inbouwverklaring / Försäkran om inbyggnad Firma MEIKO Maschinenbau GmbH & Co. KG Englerstraße 3 - 77652 Offenburg -Germany Company / Société / Ditta / Empresa / Fabrikant / Företag Kontakt Internet: www.meiko.de... - Page 12 Dokumentationsbevollmächtigter Viktor Maier Responsible for documentation / Responsable de la documentation / Responsabile della docu- MEIKO Maschinenbau GmbH & Co. KG mentazione/ Responsable de la documentación / Voor deze documentatie verantwoordelijk Englerstr. 3 - 77652 Offenburg - Germany Die Inbetriebnahme ist so lange untersagt, bis festgestellt wurde, dass die Maschine oder Anlage, in welche die o.a. unvoll- ständige Maschine eingebaut werden soll, den Bestimmungen der Maschinenrichtlinie 2006/42/EG entspricht.
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Page 13: General Safety Rules
WasteStar installation operating instructions FC General safety rules NOTE The following safety instructions are for your protection as well as the protection of others and the installation. Compliance with them is therefore absolutely necessary. Operator’s duty of care This installation has been constructed and designed based on a risk assessment and careful selection of the applicable harmonised standards, as well as additional technical specifications. -
Page 14: Basic Safety Measures
WasteStar installation operating instructions FC • after the installation, setting in operation and handing-over of installation to the customer/operator further modifications are not allowed (f. ex. electrical changes or changes to reg. location). Modifications of the plant, especially of a technical nature performed without the manufacturer's written approval, and by unauthorised persons, lead to complete loss of your warranty entitlement and void product liability. -
Page 15: Working On The Electric Fittings
WasteStar installation operating instructions FC NOTE Damage to property Do not spray the system, switch cabinets and electronic components using a water hose or pressure washer ! Avoid flooding the base of the system to prevent damage to components from pene- trating water! Observe all the instructions posted on the installation. -
Page 16: Delivery, Transport, Installation And Assembly
MEIKO. Check the entire installation for any damage that may have occurred during shipping. In the event of any transport damage, please inform MEIKO immediately in writing, and also send a photo of the damaged parts to us. -
Page 17: Assembly Instructions (For A Partially Completed Machine)
Always make sure that these connections are im- plemented prior to commissioning the machine, and that they work reliably. If any unknown sources of danger that are not described by MEIKO arise due to connecting system parts, you must eliminate them; this may potentially mean that you must operate the machine. -
Page 18: Operating Conditions
WasteStar installation operating instructions FC Operating conditions It is assumed that the planning of the system, as well as installation, setting in op- eration and maintenance works are executed by sufficiently instructed staff and that these works are checked by responsible specialists. The details on the system type plate must match those of the standard drawing and the locally available con- nection conditions. -
Page 19: Requirements For The Electrical Connection
WasteStar installation operating instructions FC Requirements for the electrical connection DANGER Risk of injury due to electric shock! Work on the electrical machine components may be undertaken by specialist electri- cians only. When connecting the power supply to the system, observe the general electrical regulations. -
Page 20: System Settings By Authorised Service Technician Upon Initial Commissioning
System settings by authorised Service techni- cian upon initial commissioning Commissioning Commissioning and training will be handled and provided by MEIKO- authorised service technician. The operator must not use the installation before completing training. To avoid damages or dangerous injuries during the setting in operation of the in-... -
Page 21: Product Description
WasteStar installation operating instructions FC Product Description Structure WTS-A WTS-AS 9670512 Design and construction subject to change without prior notice! Page 21 of 40... - Page 22 WasteStar installation operating instructions FC WTS-AI Feeding station with control section WTS-AK WTS-AM Suction station of the fresh grease separator WTS-F Suction station Riser Unit 9670512 Design and construction subject to change without prior notice! Page 22 of 40...
- Page 23 WasteStar installation operating instructions FC WTS-R Switch cabinet with control elements Tank emptying unit with controls 9670512 Design and construction subject to change without prior notice! Page 23 of 40...
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Page 24: Operation The Wastestar Fc
WasteStar installation operating instructions FC Operation the WasteStar FC System operators must be very familiar with the Operating Instructions. Incorrect operation may result in personal injury or material damage. Operation WTS-A • The feeding station is switched on by briefly pressing the white ON button. This is confirmed when the ON button lights up. -
Page 25: Operation Of The Wts-Ak / As / Am
WasteStar installation operating instructions FC Operation of the WTS-AK / AS / AM • The feeding station is switched on by pressing the white ON button. This is con- firmed when the ON button lights up. Switching on the feeding station starts a suction process. Further suction processes are automatically started using set time intervals. -
Page 26: Operation Of The Tank Emptying Process, Collection Tank Depressurized Without Pendulum Gas Line
WasteStar installation operating instructions FC Operation of the tank emptying process, collection tank depressurized without pendulum gas line - Circulation is activated after logging in (turning on the key switch)! - Circulation should take place for at least 15 min.! CAUTION! - Circulation is deactivated by selecting a "without compressed air"... -
Page 27: Operation Of Tank Emptying Process, Collection Tank Compression-Proof Without Pendulum Gas Line
• Option! "Start without compressed air" - only suction power from the disposal vehicle ! "Start with compressed air" - compressed air from the MEIKO unit! • Press the illuminated white button "Start without compressed air" or "Start with compressed air" and the selected button is continuously lighted up. -
Page 28: Operation Of The Tank Emptying Process, Collection Tank Compression-Proof With Pendulum Gas Line
• Option! "Start without compressed air" - only suction power from the disposal vehicle! "Start with compressed air" - compressed air from the MEIKO unit! • Press the illuminated white button "Start without compressed air" or "Start with compressed air" and the selected button is continuously lighted up. -
Page 29: Putting The Wastestar Machine Out Of Service
The control unit on the switch board should, in principle, be in a 'ready for opera- tion' status, because circulation in the WasteStar FC system with collection tank is controlled cyclically. If it is in 'inactive' status, food residue cannot be homog-... -
Page 30: Cleaning And Switching Off The System
WasteStar installation operating instructions FC Cleaning and switching off the system WARNING Damage to property Do not spray the system, switch cabinets and electronic components using a water hose or pressure washer! Avoid flooding the base of the system to prevent damage to components from pene- trating water! DANGER Risk of injury due to electric shock! Damage to property! -
Page 31: Cleaning Of The Collection Tank, Every Six Months
WasteStar installation operating instructions FC 10.3 Cleaning of the collection tank, every six months Working in tanks is classified as hazardous in line with the employers' liability as- sociation rules. Young persons are not permitted to perform the hazardous tasks of "Entering"... -
Page 32: Changing The Waste Container On The Drainage Press Suction
WasteStar installation operating instructions FC Changing the waste container on the drainage press suction tank (container use) • Switch off the machine ("Control unit OFF" pushbutton) • Remove the full waste container. • Position and secure a new waste container. •... -
Page 33: Staff Training
WasteStar installation operating instructions FC Staff training Only trained and instructed personnel are allowed to work on the tray stacker. Staff responsibilities must be clearly defined in terms of operation, maintenance and repairs. Any personnel undergoing training are only allowed to work on the installation un- der the supervision of an experienced person. -
Page 34: Basic Safety Measures During Normal Operation
These materials must be stored, shipped, collected and disposed of in suitable containers! Maintenance manual NOTE Maintenance work should only be conducted by authorised MEIKO personnel. Whenever any electrical components are disconnected and reconnected, re- placed or repaired, a safety test must be conducted, at least on these compo- nents!!! -
Page 35: Disposal Of The Installation
WasteStar installation operating instructions FC Disposal of the installation When you eventually dispose of the installation (dismantlement/scrapping), the parts and their corresponding materials should preferably be re-used. A list of all materials that frequently occur during disassembly follows below: • Chromium-nickel steel •... -
Page 36: Inspecting Pressure Vessels For Systems That Require Monitoring
WasteStar installation operating instructions FC Inspecting pressure vessels for systems that re- quire monitoring The collection tank and the compressor used by the WasteStar system are ele- ments which, pursuant to paragraph 14 and 15 of the BetrSichV (Ordinance on In- dustrial Safety and Health), require examination prior to commissioning as well as periodic inspections during their service life. -
Page 37: Index
WasteStar installation operating instructions FC Index Abbreviations ........35 Maintenance ........33, 34 Authorization ........... 5 Noise emission ........35 Care, Cleaning ........32 Non-ionising radiation ......35 Changing the waste container on the drainage press suction tank (container use) Operating conditions ...... -
Page 38: Notes
WasteStar installation operating instructions FC NOTES …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… ……………………………………………………………………………... - Page 39 WasteStar installation operating instructions FC 9670512 Design and construction subject to change without prior notice! Page 39 of 40...
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