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Summary of Contents for Meiko Green BioMaster Slim Standard
- Page 1 BioMaster Slim Standard ® Food waste treatment system Operating instructions Read carefully before use! 9760920 / CH-EN / Valid from: 2018-03 / Update: 2021-12 www.meiko-green.com...
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Page 2: Table Of Contents
Translation of the "original operating instructions" Contents NOTES TO THE USER ....................4 The purpose of these operating instructions Ways we present the information LIABILITY AND WARRANTY..................5 Delivery contents Liability Warranty Copyright SAFETY INSTRUCTIONS .................... 6 Presentation of safety instructions Intended uses Reasonably foreseeable misuse Risks in dealing with the BioMaster®Slim... - Page 3 Setting the process water quantity Handover and commissioning report OPERATION ....................... 23 Safety instructions Switching on Opening and closing the lid Filling Start automatic grinding cycle Pumping out contents of loading chute Daily cleaning Weekly cleaning Switching off FAULT FINDING ......................31 10 MAINTENANCE ......................
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Page 4: Notes To The User
Notes to the user 1.1 The purpose of these operating instructions These operating instructions are included in the delivery of every BioMaster®Slim. They describe how to operate the machine, remedy minor faults, maintain and clean the BioMaster®Slim. They provide important information on how to operate the BioMaster®Slim safely, properly and economically. -
Page 5: Liability And Warranty
Please observe the notes in chapter 3.2 ‘Intended uses‘. 2.3 Warranty The warranty conditions can be found in the general terms and conditions of MEIKO Green Waste Solutions GmbH. Please notify MEIKO Green Waste Solutions GmbH in writing of any warranty claims im- mediately after the defect or fault has been detected. -
Page 6: Safety Instructions
Safety instructions 3.1 Presentation of safety instructions DANGER Indicates a hazard with a high degree of risk which, if not avoided, will result in death or serious injury. WARNING Indicates a hazard with a moderate degree of risk which, if not avoided, will result in death or serious injury. - Page 7 What may be Food waste disposed of Fully liquid deep-frying oil (which is also liquid when cold) in the sys- tem? Raw organic waste – mix and process a max. 50 % proportion with normal, Allowed in small quanti- wet food waste.
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Page 8: Reasonably Foreseeable Misuse
3.3 Reasonably foreseeable misuse CAUTION Dangers may occur if the device is not used as intended. Any use other than or in addition to that specified under ‘intended use’ is considered to be improper and is prohibited. For damage resulting from improper use ... - Page 9 DANGER ® The BioMaster Slim has been built to comply with degree of protection IP55 and is protected against splash water and water jets. The interior can be cleaned with a shower head or normal jet water. Do not use strong water jets or a pressure washer.
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Page 10: Operator's Responsibilities
WARNING There is a risk of scalding when hot food is poured in. Allow hot liquids to cool to below 40 °C before pouring, wear protective clothing when filling. CAUTION The BioMaster ® Slim's A-scaled sound pressure level is under 70 dB(A). Depending on local conditions, a higher sound pressure level may be produced, causing noise-induced hearing loss. -
Page 11: Staff Qualifications
3.7 Staff qualifications Only qualified, authorised and inducted personnel may work on the BioMaster®Slim. Qualified personnel who, because of their training, experience, instruction and knowledge of the relevant standards, regulations, accident prevention instructions and operating con- ditions, have been authorised by the person responsible for the safety of the Bio- Master®Slim dishwashing machine to carry out the necessary activities. -
Page 12: Safety Devices
3.8 Safety devices DANGER ® Operate the BioMaster Slim only if all safety and protective devices are fully present and functional. In the event of faulty safety and protective devices, switch off the BioMaster®Slim immediately, secure against switching back on and ... -
Page 13: Structure And Function
Warning: dangerous electric voltage! The BioMaster®Slim has been built to comply with degree of protection IP55 and is protected against splash water and water jets. The interior can be cleaned with a shower head or normal jet water. Do not use strong water jets or a pressure washer. -
Page 14: Control Elements
4.3 Control elements No. Operating element Function 10 Main switch Switch on, position ON; switch off, position OFF. 11 ERROR, fault indication light Lights up in the event of malfunction, evaluation in chapter 0 ‘ ’. Fault finding 12 STANDBY function Lights up when the lid is closed and the main switch is in the ON position. -
Page 15: Loading Chute
4.4 Loading chute Grinder Mounting points for raw organic waste driver/pre-shredder Rotor Stator Process water nozzle Loading chute level marking ‘–MAX–’ (indicates maximum fill in loading chute) Optional cutlery catcher magnet on outside of loading chute 15 / 42 9760920... -
Page 16: Technical Equipment
4.5 Technical equipment Drinking water module with pressurised wa- Grinder motor ter pump Transport pipe connection, PE d-56 – screw Pump motor connection ® BioPump Overload circuit breaker Pressurised water pump with water distribu- Control cabinet tion function 9760920 16 / 42... -
Page 17: Transport
Transport WARNING There is a danger of the BioMaster ® Slim tipping over during transport. This could cause severe personal injury and damage to property. ® Secure the BioMaster Slim against tipping during transport. ® When transporting the BioMaster Slim, make sure that you: Please note the environmental conditions defined in chapter 14, ‘Technical data.’... -
Page 18: Installation
BioMaster ® Slim, check whether the power supply runs a clock- wise rotation field. CAUTION Please note the information on electrical connections provided in chapter 14, ‘Technical data.’ 9760920 / CH-EN / Valid from: 2018-03 / Update: 2021-12 www.meiko-green.com... -
Page 19: Cold Water Connection
6.2.2 Cold water connection WARNING ® The BioMaster Slim may only be connected by qualified specialist person- nel. CAUTION Risk of corrosion! Do not use osmosis or demineralised water. The hardness of the added water shall not exceed 3 °dH or 5.3 °fH or 0.53 mmol/l. -
Page 20: Commissioning
The BioPump on the BioMaster Slim must never run when dry. This may cause irreparable deformations and damage in and to the BioPump ® . MEIKO Green Waste Solutions GmbH accepts no liability whatsoever for such damage. 9760920 20 / 42... -
Page 21: Pump Test Run - Seal On Water Distribution And Transport Pipe
7.2 Pump test run – seal on water distribution and transport pipe Slim at the main switch – ON position. ® 1. Switch on the BioMaster The STANDBY button lights up green when the lid is closed. 2. Make sure that the emergency stop button is unlocked. 3. -
Page 22: Setting The Process Water Quantity
7.4 Setting the process water quantity CAUTION The process water nozzle is the main water inlet and must be open even at the lowest possible water setting. If the process water nozzle is closed or the water supply is too low, there is an in- creased risk of clogging in the BioMaster ®... -
Page 23: Operation
Operation 8.1 Safety instructions DANGER Warning: magnetic fields! ® The BioMaster Slim contains strong magnets. Persons with cardiac pacemakers or implanted defibrillators must not be in the ® vicinity of the BioMaster Slim. 8.2 Switching on CAUTION ® Only switch on the BioMaster Slim if the service hatch at the front is locked. -
Page 24: Filling
8.4 Filling 1. Lift the lid by the lid handle and open it as far as it will go. WARNING There is a danger of crushing when opening the lid! 2. Fill the loading chute. Please note the information in chapter 3.2 ‘In- tended uses’. -
Page 25: Start Automatic Grinding Cycle
8.5 Start automatic grinding cycle NOTE ® Start the BioMaster Slim only when the loading chute is sufficiently filled. This will save you money. Observe the information in chapter 8.4, ‘Filling’. 1. Press the green START button. The START button lights up. ... -
Page 26: Daily Cleaning
8.7 Daily cleaning NOTE ® Clean the BioMaster Slim thoroughly at the end of the shift every day. Ir- regular or improper cleaning can lead to the formation of mould and bac- teria, unpleasant odours, corrosion and damage to the machine. 1. - Page 27 8. Press the white PUMP button. Keep it pressed until the loading chute is completely empty. 9. Wipe all cleaned areas dry. WARNING The sharp edges of the stationary grinder and the optional raw organic waste driver/pre-shredder present a risk of cutting. Work carefully, only touch sharp-edged parts while wearing protective gloves.
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Page 28: Weekly Cleaning
8.8 Weekly cleaning NOTES ® Clean the interior of the BioMaster Slim once a week. Thoroughly clean grease deposits in the area around the grinder and pump once a week. ® Wash the BioMaster Slim's transport pipe once a week. 1. - Page 29 10. Lock the service hatch and give the key to the designated person. Slim at the main switch – ON position. ® 11. Switch on the BioMaster 12. Open the lid. WARNING There is a danger of crushing when opening the lid! To minimise the risk of pipe blockage, clean the transport pipe by washing it with 15 litres of hot water: 13.
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Page 30: Switching Off
19. Open the lid. WARNING There is a danger of crushing when opening the lid! 20. Thoroughly clean the loading chute, the grinder area, the lid, the lid seal, ® and the casing surface on the BioMaster Slim. Wipe dry. 21. -
Page 31: Fault Finding
Fault finding WARNING If irregularities in the work sequence, unusual noises or malfunctions occur, im- mediately trigger an emergency stop and inform the responsible specialist per- sonnel. No unauthorised manipulation by the operating personnel! Any troubleshooting which goes beyond the simple inspection of the input loading chute and the grinder may only be carried out by qualified and authorised personnel. - Page 32 Turn off the main switch – OFF position. The grinder no longer rotates Clear the loading chute completely. For residual liquid in the loading chute: switch on the BioMaster®Slim at the main switch – ON position. Pump out the remaining liquid by pressing the PUMP button.
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Page 33: Maintenance
Maintenance 10.1 Safety instructions DANGER If you open the control cabinet, the terminal box or the casing of the Bio- ® Master Slim, live parts may become accessible. Touching them can lead to se- rious injury or death! Check the electrical equipment in the system regularly. Remove loose connec- tions and fried cables immediately. -
Page 34: Maintenance Plan
10.2 Maintenance plan This work may only be carried out by qualified specialist personnel. This work may be carried out by inducted personnel. Work to be carried out Cleaning the Bio- ® Master Slim Visible surfaces, loading chute, grinder area, lid, lid seal, casing surface Cleaning the interior of... -
Page 35: Corrective Maintenance
Corrective maintenance WARNING ® Repair work on the BioMaster Slim may only be performed by specialist personnel trained by the manufacturer or by persons authorised by the manufacturer. ® Take the BioMaster Slim out of service immediately in the event of a fault that can- not be rectified using chapter 0, ‘... -
Page 36: Technical Data
Technical data General ® Specific designation BioMaster Slim Width x depth x height [mm] 450 x 700 x 850–950 Height adjustable via the adjustable feet Weight [kg] approx. 140 Chute volume [l] Filling height Continuously variable Capacity > 250 kg/hour in batch mode ≤... - Page 37 Connection to the storage tank Fitting: PE DN56 PN5 Electrofusion socket: DN56 (max. 45° bend) Safety device for drinking water Type AB air gap (according to national and interna- tional standards) Environmental conditions – Temperature (operating) [°C] – Temperature (storage) [°C] Altitudes Up to 2000 m above sea level 10 –...
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Page 38: Handover And Commissioning Report - Checklist
Handover and commissioning report – Checklist Work carried out 1. Position of system: level and angle 2. Check 16 A mains connection, level sensor connection 3. Check transport pipe connection 4. Safety contact switch (emergency stop when lid is open) a. -
Page 39: Ec-/Eu-Declaration Of Conformity
Troubleshooting (emergency key) Test run with operator 15.1 EC-/EU-Declaration of Conformity See separate EC-/EU-Declaration of Conformity Participating employees Name Signature Machine number:_________________ _______________________________________________ Date and signature 39 / 42 9760920... -
Page 40: Index Of Keywords
Index of keywords Flour Bananas Food waste Barley Fruits with large stones/seeds BioPump Fruits with thick peels Bones Grinder Caution Grinder motor Cereals Hand spray Citrus fruits Handover and commissioning report Cleaning Handover report daily weekly Heavy load on lid 8, 9, 33 Commissioning Inorganic substances... - Page 41 Process water nozzle 15, 21, 22 Start, normal mode Process water quantity Starting Protective devices Stator Pump Stone fruit Pump impeller Storage Pump motor Structure Pumping contents of loading chute Sugar Pumping out Switching off Pumps Switching on Qualification matrix Tank level Qualified personnel Technical data...
- Page 42 MEIKO GREEN Waste Solutions GmbH Englerstraße 3 77652 Offenburg Germany Telephone: +49 (0)781 / 9191 9000 http://www.meiko-green.com mail@meiko-green.com Design and construction subject to change without prior notice! 9760920 / CH-EN / Valid from: 2018-03 / Update: 2021-12 www.meiko-green.com...
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