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Summary of Contents for Meiko WasteStar CC
- Page 1 Operating Instructions for the MEIKO disposal system for organic kitchen waste WasteStar CC, Compact Concept Translation of the "Original operating instructions" 9717376 / Valid from: 2014-01-01 / Update: 2017-03-17...
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Page 2: Table Of Contents
COMMISSIONING ......................16 Commissioning General operating instructions OPERATING THE WASTESTAR CC ................. 17 Operation display Switching on and working with the WasteStar CC Draining comminuted waste CLEANING AND SWITCHING OFF THE SYSTEM ........... 18 Cleaning - daily 9717376 Design and construction subject to change without prior notice! - Page 3 Operating instructions WasteStar CC Weekly cleaning Cleaning the collection tank Maintenance emptying in case of malfunction Decommissioning the system for a prolonged period of time (>2 weeks) 10 MAINTENANCE AND CARE ..................25 10.1 Care, general 10.2 Care of stainless steel surfaces 10.3 Technical data...
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Page 4: Introduction And General Instructions
© 2014 MEIKO Maschinenbau GmbH & Co.KG All rights (including photo-mechanical reproduction and storage on electronic me- dia) reserved to MEIKO Maschinenbau GmbH & Co KG. Any commercial use or distribution of texts, illustrated models, drawings and photographs within this prod- uct is not permitted. -
Page 5: Storage
D - 77652 OFFENBURG Phone + 49 (0)781 / 203-0 http://www.meiko.de info@meiko.de Name and address of the MEIKO branch, manufacturer’s agent or from MEIKO authorised Service Partners. (Enter company’s stamp or address) 1.3 Authorisation for service technicians of our service part-... -
Page 6: Type Label
Operating instructions WasteStar CC 1.5 Type label Machine type Serial number Power supply Electrical connection Year of construction Explanation of the safety symbols used The following safety symbols will appear throughout these operating instructions. These symbols are designed to draw the reader's attention to the text next to the safety instructions. -
Page 7: Graphic Reference Symbols
General description and intended use 3.1 General description The WasteStar CC is designed to dispose of incidental organic waste with a compact system. The WasteStar disposal system fulfills the most recent legal stipulations with regard to waste management for organic materials in industrial kitchens. -
Page 8: Foreseeable Use
Operating instructions WasteStar CC If you do not operate this WasteStar system in line with its intended use, safe op- eration cannot be guaranteed! In case of injury or damage arising from the unintended use of the system, the manufacturer accepts no liability; the operator of the WasteStar system shall be li- able in this case. -
Page 9: Ec Declaration Of Conformity
/ Example / Exemple / Esempio / Ejemplo / Voorbeeld EG-Konformitätserklärung EC Declaration of Conformity / Déclaration de conformité CE / Dichiarazione di conformità CE / Declaración de conformidad CE / CE-conformiteitsverklaring MEIKO Maschinenbau GmbH & Co. KG Firma / Company / Société / Ditta / Empresa / Fabrikant Englerstraße 3... -
Page 10: General Safety Instructions
Operating instructions WasteStar CC General safety instructions NOTE The following safety instructions are for your protection as well as the protection of others and the installation. Compliance with the instructions is therefore absolutely necessary. Operator’s duty of care This installation has been constructed and designed based on a risk assessment and careful selection of the applicable harmonised standards, as well as additional technical specifications. -
Page 11: Basic Safety Measures
Operating instructions WasteStar CC technical modifications carried out without the manufacturer’s written authori- sation, or any modifications carried out by unauthorised persons, will lead to the complete loss of any guarantee claims and will invalidate any liability for the product. -
Page 12: Working On The Electrical Equipment
Operating instructions WasteStar CC Observe all the instructions posted on the installation. The installation may only be operated under the supervision of trained personnel. Do not use the machine if you are unsure about system operation. Always keep hatches and cover panels closed! -
Page 13: Delivery, Transport, Installation And Assembly
MEIKO. Check the entire installation for any damage that may have occurred during shipping. In the event of any transport damage, please inform MEIKO immediately in writing, and also send a photo of the damaged parts to us. -
Page 14: Installation And Assembly
Operating instructions WasteStar CC 6.2.1 Installation and assembly MEIKO created a standard drawing (see Technical data chapter) that features sys- tem dimensions as well as connection and consumption values. The system must be installed as per the information in the installation drawing. It m u s t be installed by a licensed and authorised technician. -
Page 15: Requirements To The Installation Area
Operating instructions WasteStar CC 6.4.1 Requirements to the installation area Ensure that the storage and installation area is permanently frost free. If the system is installed in an area where the surrounding temperatures are below 0°C, the water freezing inside may damage the internal water components (pump, solenoid valve, etc.). -
Page 16: System Settings By Authorised Service Technician Upon Initial Commissioning
System settings by authorised Service technician upon initial commissioning Commissioning Commissioning and training will be handled and provided by MEIKO authorised service technician. The operator must not use the installation before completing training. To avoid damage or dangerous injuries during the setting in operation of the instal-... -
Page 17: Operating The Wastestar Cc
Operating instructions WasteStar CC Operating the WasteStar CC System operators must be very familiar with the Operating Instructions. Incorrect operation may result in personal injury or material damage. Operation display Key/display Meaning of the symbols On/off button Grinder on button... -
Page 18: Switching On And Working With The Wastestar Cc
Operating instructions WasteStar CC Switching on and working with the WasteStar CC DANGER Risk of fatal electrical shock or fatal injuries caused by rotating parts! Operate the device with completely closed casing only. Before removing any clad- ding, the on-site mains electricity supply must be switched off and secured with a padlock to prevent it from being switched back on. -
Page 19: Cleaning - Daily
The grinder will run for about button for about 3 seconds. 50 ml detergent. 5 minutes. The pump will run for 30 sec. 10. Switch off the WasteStar CC. 9717376 Design and construction subject to change without prior notice! Page... - Page 20 18. Close the grinder unit door. grinder unit. 22. Press the draining button. 20. Switch on the local main switch. 21. Switch on the WasteStar CC. Perform the pumping process a total of 2x. 9717376 Design and construction subject to change without prior notice!
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Page 21: 9717376 Design And Construction Subject To Change Without Prior Notice
Operating instructions WasteStar CC 24. Install siphon trap. 23. Switch off the WasteStar CC. Turn off the local main switch. - option - 25. Open the revision drain slide, empty the machine, then close the revision drain. Any safety covers that must be removed in order to perform such operations must be returned to their original condition when the work has been completed. -
Page 22: Weekly Cleaning
* Detergent / disinfectant: MEIKO recommends brand cleaning products from leading manufacturers. Frequent changing from acidic-neutral-alkaline can lead to faster wear on the installed components. If you use several cleaning products in your facilities, we recommend always using the same product (avoid frequent changes of cleaning products). -
Page 23: Cleaning The Collection Tank
Maintenance emptying in case of malfunction NOTE Before opening the slide valve, place a collection recipient (for example: GN 1/1 con- tainer) underneath the WasteStar CC unit. Empty container as required. Open the slide valve for Once the unit is empty, close maintenance emptying the maintenance slide valve. -
Page 24: Decommissioning The System For A Prolonged Period Of Time (>2 Weeks)
(>2 weeks) NOTE If you will not be using the system for an extended period (>2 weeks), it is essential to drain the entire system (WasteStar CC /ducts /collection tanks Fill the empty system with ap- Switch on the local main switch. -
Page 25: Maintenance And Care
Operating instructions WasteStar CC 10 Maintenance and care 10.1 Care, general The installation has been designed to keep the need for cleaning, care and maintenance to a minimum. However, for reliable, safe and long-term function of the installation, and in the in- terest of hygiene and cleanliness, correct care and maintenance is necessary. -
Page 26: Technical Data
Operating instructions WasteStar CC 10.3 Technical data Width 600 mm Depth: 500 mm Height: 820 mm Floor clearance: 150 mm Filling quantity: approx. 30 litres Transport quantity: at minimum approximately 3 litres/minute Weight, empty: approx. 115 kg Weight, filled: approx. 160 kg Connecting values: 400V 3 /NPE, 50/60 Hz, 2.45 kW, 5.9 A... -
Page 27: Staff Training
Operating instructions WasteStar CC Staff training Only trained and instructed personnel are allowed to work at the machine. Staff responsibilities for operation, maintenance and repairs must be clearly de- fined. Any personnel undergoing training are only allowed to work at the installation un- der the supervision of an experienced person. -
Page 28: Help Yourself In Case Of Faults
Operating instructions WasteStar CC 12.1 Help yourself in case of faults Malfunction: Cause, remedy Pumping Impurities in the grinder unit If necessary, manually drain tank Appraisal: (slide, slide valve) Operator identifies loud noise Remove front panel Open the door... -
Page 29: Basic Safety Measures During Normal Operation
Operating instructions WasteStar CC 13.1 Basic safety measures during normal operation DANGER Risk of injury due to electric shock! Damage to property! Before carrying out any maintenance and repair work, switch off the power supply at the main electrical power isolator switch and secure the switch with a padlock! -
Page 30: Maintenance Manual
Operating instructions WasteStar CC Maintenance manual NOTE Maintenance work should only be conducted by authorised MEIKO personnel. Whenever any electrical components are disconnected and reconnected, re- placed or repaired, a safety test must be conducted, at least on these compo-... - Page 31 Operating instructions WasteStar CC Maintenance work Maintenance requi- Visual inspection rement 5. Tank at least once a year Check tank for damage. at least once a year Check screen housing for damage and wear. at least once a year Check door seal...
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Page 32: Disposal Of The Installation
Operating instructions WasteStar CC Disposal of the installation When you eventually dispose of the machine (removal/scrapping), its components should be recycled in line with their materials. A list of all materials that frequently occur during disassembly follows below: • Chromium-nickel steel •... -
Page 33: Index
Operating instructions WasteStar CC 19 Index Abbreviations ........32 Noise emission ........32 Authorisation ........... 5 Non-ionising radiation ......32 Care, Cleaning ........25 Operating conditions ......14 Cleaning ..........18 Operating display ........17 Clothing ..........12 Operating errors ........27 Commissioning ....... -
Page 34: Notes
Operating instructions WasteStar CC 20 NOTES …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… …………………………………………………………………………… ……………………………………………………………………………... -
Page 35: 9717376 Design And Construction Subject To Change Without Prior Notice
Operating instructions WasteStar CC 9717376 Design and construction subject to change without prior notice! Page...
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