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Thanks for your purchasing the motorcycle WY250T-19, and sincerely welcome you to
be our motorcycle user. To enjoy a more safe and pleasurable driving, at first please
familiarity with the manual must carry on before driving. Your personal safety depends not
only the vigilance and familiar operation skills, but also relates to whether you are familiar
with the mechanical performance. Before driving, check-up and periodical maintenance are
basic requirement. If maintenance and repair needed, go to our service center for help. If you
know the mechanic knowledge and have the tools, the dealer can offer you help with the
maintenance and repair, like providing the parts catalogue and the spare parts.
This manual explains in detail the correct operation and maintenance of WY250T-19,
together with the expectation for your long-time use. Modifications in specification could
cause the discrepancy with some figures and content in the manual, we feel sorry for that
and hold the final right of interpretation.
Have a good enjoyment and thanks again for your purchasing!
Ÿ The driver and passenger
This motorcycle was only used for one driver. Never exceed to the Max load capacity of the motorcycle.
Ÿ For the safety, never drive to the motorcycle in the atrocious weather or the cold weather(under -12℃)
Ÿ For the road surface:
This kind of motorcycle is only drive in the high road.
• About the caution banner with the safety or environment, stick to the sundries box cover, the rear shelf,
and fuel tank cover. (Look at the clearly in the time for use or before use)
• Please carefully read the user manual
You must pay attention to the sentence or paragraph with caution banner.
Warning
Not following the operation instruction in this manual may cause great damage to you.
Attention:
Not following the operation instruction in this manual may cause injury to both you and vehicle.
Regard this manual as a permanent parts, even when transfer the vehicle to other people, transfer the
manual at the same time
PREFACE
THE IMPORTANT POINTS TO ATTENTION

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Summary of Contents for WangYe WY250T-19

  • Page 1 PREFACE Thanks for your purchasing the motorcycle WY250T-19, and sincerely welcome you to be our motorcycle user. To enjoy a more safe and pleasurable driving, at first please familiarity with the manual must carry on before driving. Your personal safety depends not only the vigilance and familiar operation skills, but also relates to whether you are familiar with the mechanical performance.
  • Page 2: Table Of Contents

    LIST Ⅰ. Motorcycle safety driving Engine power off operation……………………17 Rules for safety driving ………………………1 Stopping the motorcycle……………………… 17 Payload…………………………………………2 rvice and maintenance Ⅳ Ⅱ.Parts Subassemblies and manual maintenance periodic schedule ……………18 Parts & subassemblies ……………………3 Simple trouble solution ………………………21 Meter and indicator …………………………5 Cleaning air filter ………………………………23 Ignition switch …………………………………5 Battery maintenance ……………………………23...
  • Page 3: Ⅰ. Motorcycle Safety Driving

    . Motor cycle safety driving Ⅰ Rules for safety driving 1. The motorcycle happen the many accidents, all reasons are that the car drivers didn’t look at the motorcycle drivers. So the motorcycle drivers must: Put up the coat in bright color Avoid to the driving at night .you must drive on guard and carefully to the strong light.
  • Page 4: Ⅱ.parts Subassemblies And Manual Parts & Subassemblies

    .Parts Subassemblies and manual Ⅱ Parts & Subassemblies (Fig1.Fig2) Fig 1 Fig2 Fig 2 Dashed(……)Indicate the not see parts directly...
  • Page 5 Meter and indicator (Fig 3) ⑴ main beam indicator ⑵ engine tachometer ⑶ fuel meter ⑷ RH turning signal light ⑸ odomter ⑹ time ⑺speedometer (8)time adjustment button ⑼LH turning signal light Fig 3 Ignition Switch(Fig 4) (ON) —when the switch turn to this position, Start engine and do not pull out the key. ⑴...
  • Page 6: Main Beam Switch

    Main beam switch (1) (Fig 7) Press“ ”button,is main beam;Press“ ”button is dipped beam. Turning signal light switch (2) (Fig 7) When the switches on ( ) ,the left turning signal light turn on. When the switch on ( ), the right turning signal light turn on, Press it down the light turn off.
  • Page 7: Ⅲ .Operation Guide

    . Operation guide Ⅲ Checking before driving For safety and prevent trouble or accident, Pre-check up is necessary everyday. Fuel When the pointer or fuel meter is close to red section, replenish oil; meanwhile, check the fuel tank and carburetor rack or not. •...
  • Page 8 The free path of rear brake handle(Fig20、Fig21) Measure the free path of rear brake handle before the detent function. The free path should be within (10~20)mm from the end of brake handle to calculate. • Adjust nut: (A)Increase the free path. (B)Decrease the free path.
  • Page 9: Engine Starting

    Tire Check the tire pressure regularly and adjust. • Check when the tire cooled • Check if there any metal trash or gravel in the groove of tires, especially,should maintenance when the tire lack. • Inspect whether there is nick, embed nail or other tartness object on the tread or not. Inspect whether there is impress, dent or distortion for rim or not.
  • Page 10: Driving Operation

    Driving motor: WARNING: Wear the trousers to avoid touching with exhaust pipe and was burnt. The entire device must be installed according to requirement of the traffic rule. • Take the license to riding. NOTICE: Control the speed and load during 1000km of running in period. Load should be within 150kg (including driver) If take more weight and speed will reduce life of engine.
  • Page 11: Engine Power Off Operation

    Engine power off Operation(Fig 24, Fig 25) • Turn off Throttle:Revolve to the lowest place according to picture. (Normal situation is loose the throttle grip, and the engine is idling speed) • Put the key to “OFF” Fig24 Fig25 Stopping operation: When the motorcycle stop, put the key to “LOCK”...
  • Page 12 Periodic Maintenance Chart (Chart 3) When you will make the Periodic Maintenance, you should inspect before driving.(Ref P9) I: Inspect and adjust when necessary 。 C: Clean R: Replace Chart 3 Cycle Speedometer(×1000km) Item Page Every Month Fuel Pipe ﹡ Throttle operation ﹡...
  • Page 13: Simple Trouble Solution

    SIMPLE TROUBLE SOLUTION (CHART 4) Chart 4 Complaint Symptom and possible causes Remedy Damaged spark plug Replace Damaged Ignition Coil Replace Plug not Defective CDI Replace sparking Defective ignition switch Replace system Renegade or loosely Ignition Connect well or tighten Adjust Spark plug gap too small or big Spark plug...
  • Page 14: Cleaning Air Filter

    Cleaning Air Filter (Fig 26) • Take apart the bolt of air filter cover. • Take out filter element. • Compress air or use dry brush to clean filter element. • Do the above opposite to reinstall the air filter. NOTICE :...
  • Page 15: Replacing Engine Oil And Cleaning Strainer

    Replacing engine oil and cleaning strainer Replacing engine oil (Fig30) Suggestion engine oil: SAE 10W/40 • Change the engine oil before engine cold, and under the condition of steady of motor. Cleaning strainer • Take out oil hole cover and oil filter (1) then take strainer (2) and spring (3).
  • Page 16: Spark Plug

    SPARK PLUG(FIG 33) Specification of Spark Plug Standard:DPR7EA(NGK)、D7RTC OR DPR6EA • Disconnect the spark plug cap, and then use the special handle to remove Spark plug。 • Check if the spark plug electrodes and the center porcelain head burned accumulative carbon, etc . If the spark plug is burned out, replace new spark plug.
  • Page 17: Ⅴ .Vehicle Storage

    .Vehicle storage Ⅴ Storage For store up the motorcycle for a long period of time, for example, in wintertime, some steps should be taken to prevent malfunction of and damage to its components, which might be caused by long storage. Besides, before the long storage, proper maintenance has to be carried out for fear that it might be forgotten when vehicle is put back into use after storage.
  • Page 18: Ⅷ Main Technique Parameter

    .MAIN TECHNIQUE PARAMETER Ⅷ CHART 5 Item Parameter Item Parameter L×W×H mm Front tyre 2100×795×1130 130/60-13 Wheelbase mm Rear tyre 1480 130/60-13 Ground Clearance mm 200 kPa Air Pressure, Fr tyre Dry weight kg 250 kPa Air Pressure, Rr tyre Max Load kg Transimission system Turning Angle of Steering...
  • Page 19: Ix. Circuit Diagram

    IX. Circuit diagram Ⅹ. Emission Control System Warranty Statement Wangye USA Co., LLC is pleased to explain the emission control system warranty on Highway Motorcycle. New Highway Motorcycle must be designed, built and equipped to regulations and standards of the United States Environmental Protection Agency and the California Air Resource Board and free from defects in material and workmanship that may keep it from these requirements in the all applicable regulations.
  • Page 20 Wangye USA, and the above warranty constitutes your sole remedy and the full liability of Wangye USA. In no event shall Wangye USA be liable for special, incidental or consequential damages howsoever caused, whether by negligence or otherwise resulting directly or indirectly from the use of the Motorcycle, or the Motorcycle’s...

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