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Summary of Contents for Amazone Avant 4002-2
- Page 1 Original operating manual Mounted seeding combination Avant seeding unit 4002-2 Avant seeding unit 5002-2 Avant seeding unit 6002-2 SmartLearning www.amazone.de...
- Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
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Page 3: Table Of Contents
Description of the warning symbols 6.2.1 Coupling the supply lines to the Threaded cartridge front-mounted hopper Mounting frame 6.2.2 Coupling the hydraulic hose lines Universal operating tool 6.2.3 Coupling the power supply MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 4 Checking the RoTeC furrow former Starting work with one part-width 10.1.9 Cleaning the segment distributor section head Using the implement 10.1.10 Checking the top link pin and lower link pin Checking the placement depth MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 5 10.3 Cleaning the implement 11 Loading the machine 11.1 Lashing the machine 11.2 Lifting the implement 12 Appendix 12.1 Bolt tightening torques 12.2 Other applicable documents 13 Directories 13.1 Glossary 13.2 Index MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 7: About This Operating Manual
CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. 1.1.2 Further instructions CMS-T-00002416-A.1 IMPORTANT Indicates a risk for damage to the implement. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 8: Instructions
CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 1.1.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or". MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 9: Lists
Lists without an essential order are shown as a list with bullets. Example: Point 1 Point 2 1.1.5 Item numbers in figures CMS-T-000023-B.1 A framed number in the text, e.g. a 1 , indicates an item number in an adjacent figure. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 10: Other Applicable Documents
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 11: Safety And Responsibility
2.1.2.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed. To prevent accidents due to improper use, every person who works with MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 12 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 13 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 14 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 15 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 16: Knowing And Preventing Dangers
Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 17: Safe Operation And Handling Of The Machine
Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 18 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 19: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 20 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 21 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 22 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
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Page 23: Safety Routines
If you are not sure if the protective equipment is properly installed and functional, have the protective equipment checked by a qualified specialist workshop. Make sure that the protective devices are properly installed and functional before any work on the implement. Replace damaged protective equipment. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 24 When climbing up and down, never hold onto the control elements. Accidental actuation of control elements can unintentionally activate potentially dangerous functions. When climbing down, never jump off of the machine. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 25: Intended Use
AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 26: Product Description
Road safety bars in parking position Rear-facing lighting in parking position Tramline marker Harrow Seeding coulter Work lights 10 Placement depth adjustment Additional license plate 11 Threaded cartridge 12 Job computer 13 Supply hoses MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 27: Function Of The Implement
The seeding coulter 4 forms a seed furrow and deposits the metered material in the seedbed. 4.3 Special equipment CMS-T-00004328-C.1 Tramline marker Lighting and identification for road travel LED work lights LED coulter array lighting TwinTeC depth control wheel scraper MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 28: Protective Equipment
Seed tube monitoring Electric one-sided switching 4.4 Protective equipment CMS-T-00004322-B.1 4.4.1 Road safety bars CMS-T-00010564-A.1 The road safety bars 1 cover the tines of the harrow to protect against injury and damage. CMS-I-00005527 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 29: Warning Symbols
A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416 surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 30: Description Of The Warning Symbols
CMS-I-00003657 MD 275 Risk of crushing due to the pack top implement falling over Install the parking supports before you park the pack top implement. MD275 CMS-I-00004915 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 31: Threaded Cartridge
2 mounts. CMS-I-00003160 For implements with 2 distributor heads, the seeding unit is also connected to the roller frame at each distributor head with an angle bracket 1 . CMS-I-00003161 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 32: Universal Operating Tool
4.9 Rear lighting and identification for road travel CMS-T-00001498-F.1 Warning signs Reflector, red Rear lights, brake lights, and turn indicators Reflector, yellow CMS-I-00004545 NOTE The lighting and identification for road travel can vary depending on the national regulations. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 33: Electronic Drive Monitoring
CMS-I-00002953 4.11 Transport frame CMS-T-00004060-B.1 To reduce the tractor rear axle load, the rotary cultivator is connected to the transport frame 1 . CMS-I-00003162 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 34: Additional License Plate
A maximum of twelve tramline segments can be controlled per distributor head. The tramline segments in the segment distributor CMS-I-00003165 head can be expanded, repositioned or replaced with segments without flaps. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 35: Twintec Coulter
For soil tillage without seeding, the coulters can be lifted. CMS-I-00004578 The Control 25 depth control wheel 1 has a 25 mm- wide contact area and enables shallow seeding with increased coulter pressure on light soils. CMS-I-00004586 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 36: Coulter Harrow
4.16 Coulter harrow CMS-T-00006648-A.1 The harrow tines 1 of the coulter harrow cover the deposited metered material evenly with loose soil. The pitch and the height of the harrow tines can be adjusted. CMS-I-00004734 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 37: Exact Following Harrow
Depending on the implement equipment, a different number of discs can be installed on the implement. The track width and the pitch of the track discs can be adjusted. CMS-I-00003167 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 38: Work Lights
CMS-I-00003173 The coulter array lighting 1 enables better visibility of the seeding coulters in the dark. The coulter array lighting is switched together with the work floodlights via the control terminal. CMS-I-00003174 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 39: Rating Plate On The Implement
CMS-I-00004418 The mySeeder app can be obtained from the Apple App Store or the Google Play Store. To do so, use the QR code or the link www.amazone.de/ qrcode_mySeeder. CMS-I-00004417 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 40: Technical Data
5.3 Soil tillage tool CMS-T-00004355-C.1 Seeding unit Dimensions with RoTeC coulters with TwinTeC coulters Cutting disc diameter 32 cm 40 cm Placement depth 0 cm to 6 cm 0 cm to 6 cm MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 41: Permitted Mounting Categories
Starting at 118 kW / 160 PS Avant 5002-2 seeding unit Starting at 147 kW / 200 PS Avant 6002-2 seeding unit Starting at 176 kW / 240 PS Electrical system Battery voltage 12 V Lighting socket 7-pin MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 42: Noise Development Data
On right in direction of travel Up the slope and down the slope Up the slope Down the slope 5.10 Lubricants CMS-T-00002396-B.1 Manufacturer Lubricant ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Retinax A MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 43: Preparing The Machine
Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear ballast Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the front axle MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 44 T b 0,2 T b Vmin Vmin Vmin CMS-I-00000513 2. Calculate the actual front axle load. × × - × G a b T b G c + d Vtat Vtat Vtat CMS-I-00000516 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 45 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 46: Coupling The Implement
CMS-I-00000121 Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 47 Risk of injury or even death If the hydraulic hose lines are incorrectly connected, the hydraulic functions may be faulty. When coupling the hydraulic hose lines, observe the coloured markings on the hydraulic plugs. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 48 4. Route the hydraulic hose lines with sufficient freedom of movement and without chafing points. CMS-I-00001045 5. Depending on the implement equipment, couple the pressureless return flow 1 of the front hopper onto the soil tillage implement. CMS-I-00007203 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 49: Coupling The Power Supply
2. Couple the lower links 1 from the tractor seat. 3. Couple the top link 2 . 4. Check whether the top link catch hooks 3 and lower link catch hooks 4 are correctly locked. CMS-I-00001225 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 50: Coupling The Avant Seeding Unit
CMS-I-00003131 3. Install the bolts 1 on all of the brackets 2 . The brackets are connected to the roller frame. 4. Put on the nuts 3 and tighten them. CMS-I-00003177 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 51 3 on both sides. 14. Unfold the soil tillage implement with the coupled seeding unit. 15. Park the soil tillage implement with the coupled seeding unit on a level surface. CMS-I-00003116 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 52 18. Connect the supply line 1 for the rotary cultivator monitoring. CMS-I-00003128 19. Connect the "green" tractor control unit of the soil tillage implement 2 to the Comfort hydraulic system of the seeding unit 1 . CMS-I-00003127 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 53 1. Slowly drive the tractor with the coupled soil tillage implement under the seeding unit. 2. Slowly lift the soil tillage implement. The bracket 1 is resting on the roller frame 2 of the soil tillage implement. CMS-I-00007099 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 54 3. Install the bolts 1 on all of the brackets 2 . The brackets are connected to the roller frame. 4. Put on the nuts 3 and tighten them. CMS-I-00003177 5. Swivel up the distributor head. 6. Install the bolts 1 . CMS-I-00007114 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 55 3 on both sides. 15. Unfold the soil tillage implement with the coupled seeding unit. 16. Park the soil tillage implement with the coupled seeding unit on a level surface. CMS-I-00003116 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 56: Installing The Lighting On The Seeding Unit
CMS-I-00007103 6.2.7 Installing the lighting on the seeding unit CMS-T-00004441-B.1 NOTE For road travel with the seeding combination, the lighting of the soil tillage implement must be installed on the seeding unit. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 57 7. Establish the electrical connection 2 . 8. Install the second lighting holder 6 . CMS-I-00003223 9. Align the lighting holders 1 and 2 . 10. Tighten the nuts. 55 mm 55 mm CMS-I-00003221 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 58: Preparing The Implement For Operation
The lighting must be folded before the implement is unfolded. Depending on the implement equipment, the lighting is folded either manually or hydraulically. For implements without hydraulically folding lighting, move both lighting panels 1 into parking position. CMS-I-00007407 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 59: Unfolding The Implement
1 to engage in a groove of the grid. To check the setting, seed for approx. 30 m at working speed and then check the work pattern, see "Checking the placement depth". MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 60: Adjusting The Placement Depth On The Rotec Coulter
"Checking the placement depth". 4. If the required placement depth has not yet been reached, the coulter pressure must also be adjusted, see "Adjusting the coulter pressure hydraulically". MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 61: Adjusting The Coulter Pressure
"green 1" tractor control unit To reduce the coulter pressure, actuate the "green 2" tractor control unit. To check the setting, seed for approx. 30 m at working speed and then check the work pattern. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 62: Adjusting The Additional Coulter Pressure On The Twintec Coulter
Comfort hydraulic system, see ISOBUS software operating manual "Pre- selection for hydraulic functions". To lift the coulters, reduce the coulter pressure beyond the value of 0. actuate the "green 2" tractor control unit. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 63: Adjusting The Coulter Harrow
Install the pin 2 in the hole shown. The harrow tine is resting on the plate 3 . To check the setting, seed for approx. 30 m at working speed and then check the work pattern. CMS-I-00003187 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 64 2 . As a result, the harrow tine does not protrude into the neighbouring coulters. IMPORTANT Damage to the coulters due to folded harrow tines Do not remove the locking pin. CMS-I-00003184 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 65 1. Lift the implement. 2. Remove the pins 1 and 2 . CMS-I-00003188 3. fold up the harrow 1 . 4. Install the pins 2 and 3 in the indicated hole. CMS-I-00003183 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 66: Adjusting The Exact Following Harrow
The outer harrow elements must be adjusted such that the soil is guided back and a trackless seedbed is created. The greater the forward speed, the further the outer harrow elements have to be set outwards. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 67 - To set the exact following harrow higher, turn the universal operating tool clockwise + . 3. Position the grid 2 such that a groove is at the CMS-I-00004670 top. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 68 The optimum adjustment can only be determined during field operation. 1. Turn the lever 1 out of the transport lock 2 and pull it up. CMS-I-00004673 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 69 The exact following harrow pressure is then hydraulically adjusted together with the coulter pressure. With higher coulter pressure, higher exact following harrow pressure is also set at the same time. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 70 2 and insert it in the desired hole under the stop 1 . The higher the hole, the greater the maximum pressure of the exact following harrow. CMS-I-00004672 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 71: Adjusting The Tramline Marker On The Implement Frame
3. Insert the pin in the middle hole. To secure the pin in the adjuster segment, turn the pin down. CMS-I-00003168 6.3.11.2 Adjusting the track width CMS-T-00004375-D.1 1. Determine the tractor track width a of the cultivating implement. CMS-I-00003195 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 72 + . To secure the pin in the adjuster segment, turn the pin down. To check the setting, seed for approx. 30 m at working speed and then check the work pattern. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 73 1. Determine the tractor track width by c of the cultivating implement. Depending on the determined tractor track width, replace seed outlets with tramline segments replace tramline segments with seed outlets. CMS-I-00003196 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 74 14. Install the hose clamp. 15. Install the cover. 16. Tighten the four knurled screws by hand. To ensure that all tramlines have the same wheelmark width, install additional tramline segments for all tramlines. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 75 To ensure that the switch on the tramline segment is not interrupted, Establish the plug connection between 1 and To protect against moisture and soiling, CMS-I-00003193 Establish the plug connection between 4 and Tramline segment 3 is without function. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 76: Adjusting The Row Spacing
2 to install the sealing plugs 1 in the seed outlets To reduce the row spacing, CMS-I-00003247 use the tool 2 to remove the sealing plugs 1 from the seed outlets. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 77: Preparing The Machine For Road Travel
1. Remove coarse dirt from the harrow tines. 2. Push the road safety bars 1 over the tines. 3. Secure the road safety bars with the tensioners 4. Check for firm seating. CMS-I-00005185 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 78: Unfolding The Lighting
6.4.4 Folding the implement CMS-T-00004421-A.1 REQUIREMENTS The road safety bars are installed The lighting is unfolded The tramline marker is folded To fold the seeding combination, see "Soil tillage implement" operating manual. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 79: Road Travel With An Avant Seeding Combination
Carefully determine the payload of the implement. Never exceed the payload of the implement. Maximum payload = Permissible technical implement weight - tare weight 1. Read the permissible technical implement weight from the rating plate. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 80 6 | Preparing the machine Calculating the permissible payload To determine the tare weight, weigh the implement with empty hoppers. 3. Calculate the payload. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 81: Using The Machine
To deactivate one half width on implements with one distributor head, see "ISOBUS software" operating manual. To halve the seed rate when using half the working width, see "ISOBUS software" operating manual. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 82: Using The Implement
2. Determine the placement depth 3 . 3. Cover the seed with fine soil again. 4. Check the placement depth in several places in a longitudinal and transverse direction relative to the implement. CMS-I-00003257 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 83: Turning On The Headlands
Raise the implement. To avoid damage to the implement, pay attention to obstacles when turning. When the direction of the implement matches that of the direction of travel, lower the implement. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 84: Eliminating Faults
The height of the coulter harrow is See "Adjusting the TwinTeC incorrectly set. coulter" > "Adjusting the harrow height" The harrow tines of the coulter see page 82 harrow are worn. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 85 The seed outlet is strongly blocked. see page 82 The TwinTeC coulter is not The seed outlet is slightly blocked. Raise the implement. spreading seed Clean the seed outlet from below. The seed outlet is strongly blocked. see page 83 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 86 4. Remove the bolt 2 . CMS-I-00003242 5. Replace the guide extension 3 . 6. Install the bolt. To install the TwinTeC seed outlet, place the guides 4 in the coulter bodies 5 . MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 87 2. Remove the bolts 5 and plates 2 . 3. Replace the harrow tines 3 and 4 . 4. Install the plates and bolts. 5. Install the nuts and tighten them. CMS-I-00004677 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 88 The RoTeC coulter is not spreading seed CMS-T-00006606-A.1 If the blockage cannot be removed from below, Remove the conveyor hose 2 . 2. Clean the seed outlet 1 from above. 3. Install the conveyor hose. CMS-I-00004767 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 89 3. Remove the seed outlet 1 . 4. Clean the seed outlet. CMS-I-00003246 To install the seed outlet, place the guides 2 in the coulter bodies 3 . 6. Install the bolt. 7. Install the hose. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 90: Parking The Machine
3. Depending on the implement equipment, disconnect the front hopper supply 3 from the hose package. 4. Depending on the implement equipment, CMS-I-00003124 disconnect the metering unit shutoff 4 from the hose package. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 91: Disconnecting The Hydraulic Hose Lines
1. Unplug the connector of the ISOBUS line 1 or the control computer line 2 . 2. Protect the plug with a dust cap. 3. Hang the plug in the hose cabinet. CMS-I-00006891 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 92: Uncoupling The Power Supply
Risk of injury or even death due to tipping over of the seeding combination Since the parking supports are not designed for the coupled seeding combination, do not park the seeding combination on the parking supports. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 93: Parking The Avant Seeding Unit Separately
9.7.1 Parking the seeding unit with 2 distributor heads separately CMS-T-00004437-C.1 WARNING Risk of injury or even death due to tipping over of the implement Park the implement on stable and even ground. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 94 4. Fold the soil tillage implement with the coupled seeding unit. 5. Slide the inner parking supports 1 in the holder 3 on both sides. 6. Secure the parking supports with pins 2 . CMS-I-00003116 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 95 2 from the soil tillage implement. CMS-I-00007103 12. Disconnect the "green" tractor control unit of the soil tillage implement 2 from the Comfort hydraulic system of the seeding unit 1 . CMS-I-00003127 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 96 17. Remove the bolts 1 from all of the brackets 2 . The brackets are removed from the roller frame. CMS-I-00003177 18. Remove the distributor head holder from the roller frame. CMS-I-00003250 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 97 4 of the seeding unit. The bracket 1 is no longer resting on the roller frame 2 of the soil tillage implement. The seeding unit is standing on the parking supports. CMS-I-00003131 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 98: Parking The Seeding Unit With One Distributor Head Separately
Parking support 1 for implements with RoTeC coulters. Parking support 2 for implements with TwinTeC coulters. CMS-I-00004940 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 99 2 from the soil tillage implement. If the seeding unit has a tramline marker, uncouple the "yellow 2" tractor control unit of the seeding unit 1 from the soil tillage implement. CMS-I-00007103 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 100 12. Disconnect the supply line 1 for the rotary cultivator monitoring. CMS-I-00003128 13. Insert the retaining tube 2 . 14. Install the pin 1 and secure it with the linch pin. 15. Install the bolts 3 . CMS-I-00007113 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 101 The bracket 1 is no longer resting on the roller frame 2 of the soil tillage implement. The seeding unit is standing on the parking supports. 21. Slowly drive the tractor with the coupled soil tillage implement forward. CMS-I-00007099 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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Page 102: Installing The Lighting On The Soil Tillage Implement
7. Establish the electrical connection 5 . 8. Install the second lighting holder 6 . CMS-I-00003222 9. Align the lighting holders 1 and 2 . 10. Tighten the nuts. 220 mm 220 mm CMS-I-00003220 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 103: Repairing The Machine
Checking the RoTeC furrow former see page 104 Checking the hydraulic hose lines see page 105 Every 100 operating hours / at the end of the season Cleaning the conveyor section see page 106 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 104: Checking The Twintec Cutting Discs
6. Pay attention to the orientation of the sealing ring CMS-I-00003233 7. Install new TwinTeC cutting discs. To ensure that the TwinTeC cutting discs touch slightly, see section "Checking the TwinTeC cutting disc distance". MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 105: Checking The Twintec Cutting Disc Distance
8. Install spacer discs that are not required on the opposite side of the cutting disc bearing 3 with the central bolt. 9. Install the cutting disc bearing on the coulter 1 . 10. Install the central bolt. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 106: Checking The Twintec Depth Control Wheel
3. Remove the nut and washer 2 . 100 Nm 4. Replace the damaged TwinTeC depth control wheel. 5. Install the nut and washer. CMS-I-00003243 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 107: Checking The Twintec Depth Control Wheel Scraper
8. Remove the nut and washer. 9. Replace the TwinTeC depth control wheel scraper. 10. Install the washer and nut. To check the distance, rotate the wheel. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 108: Checking The Rotec Depth Control Discs And Rotec Depth Control Wheels
RoTeC depth control disc CMS-I-00004802 or RoTeC depth control wheel. 6. Install the lever 2 with the bolt 1 on the new RoTeC depth control disc or RoTeC depth control wheel 4 . MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 109: Checking The Cutting Discs
To replace the cutting disc, remove the bolts 1 on the front side of the cutting disc. 4. Replace the worn cutting disc 2 . 5. Install the bolts. CMS-I-00004584 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 110: Checking The Rotec Furrow Former
WARNING Risk of chemical burns by dressing dust Before working with hazardous materials, put on the protective clothing CMS-I-00003133 recommended by the manufacturer. 1. Loosen the four knurled screws 1 . MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 111: Checking The Top Link Pin And Lower Link Pin
After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2. Check the hydraulic hose lines for leaks. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 112: Cleaning The Conveyor Section
To remove the deposits, aim a water jet into the seed outlets 3 and into the corrugated tube 2 . 4. Install the cover. 5. Tighten the 4 knurled screws by hand. CMS-I-00004702 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 113: Lubricating The Implement
Only grease the implement with the lubricants listed in the technical data. CMS-I-00002270 Press the dirty grease completely out of the bearings. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 114: Overview Of Lubrication Points
10 | Repairing the machine Lubricating the implement 10.2.1 Overview of lubrication points CMS-T-00004454-B.1 CMS-I-00003232 Every 100 operating hours CMS-I-00003231 MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 115: Cleaning The Implement
Always maintain a minimum distance of 30 cm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 120 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 116: Loading The Machine
The implement is unfolded 1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 117: Lifting The Implement
CMS-I-00003269 table. Required load-bearing capacity per sling 4000 kg REQUIREMENTS The implement is unfolded 1. Attach the slings for lifting on the intended lashing points. 2. Slowly lift the implement. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 118: Appendix
380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 119: Other Applicable Documents
20.4 Nm 342 Nm 40.7 Nm 470 Nm 70.5 Nm 589 Nm 12.2 Other applicable documents CMS-T-00003776-A.1 Tractor operating manual Soil tillage implement operating manual ISOBUS software operating manual Control terminal operating manual MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 120: Directories
Tractor In this operating manual, the designation tractor is always used, even for other agricultural tractor units. Implements are mounted on the tractor or towed by the tractor. MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... -
Page 121: Index
TwinTeC cutting disc distance Description TwinTeC cutting discs moving into working position TwinTeC depth control wheel Exact following harrow pressure cleaning adjusting hydraulically Implement mechanical adjustment Contact data Technical editing MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE... - Page 122 Performance characteristics of the tractor Lighting and identification for road travel Placement depth Description adjusting on the TwinTeC coulter checking Lighting folding Placement depth on the RoTeC coulter installing on the seeding unit adjustment unfolding MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 123 Adjusting the placement depth Description Checking the cutting discs folding onto the implement frame Furrow former unfolding hydraulic lifting Tramline segments Replacing the cutting discs connecting RoTeC depth control discs conveyor line checking Description replacing MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 124 Uncoupling the Avant seeding combination Unfolding the implement Warning symbols Description of the warning symbols Layout Positions of the warning symbols Weight Working position sensor adjusting Working speed 35, 35 Work lights MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
- Page 126 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6545-EN-GB | E.1 | 29.09.2022 | © AMAZONE...
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