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Leading Edge - Tesla Model S Palladium Technical Notes

Hv battery for underside damage

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Leading Edge

The leading edge of the HV battery is above the front skidplate bracket, shown as a dashed red line (Figure 16). Anything
below the front skidplate bracket is part of the front ancillary or the pyro cover. When the leading edge area is damaged,
follow these steps:
Suggest repair to customer:
Deburr the area with a hand deburring tool to remove the sharp edges if sharp edges are found.
Recommend the replacement of the HV cables if the HV cables are damaged above the front skidplate.
Recommend the replacement of the passthrough if a passthrough is damaged above the front skidplate.
Recommend HV battery replacement if:
o
The HV battery enclosure fails the leak test due to impact.
o
The HV battery enclosure has low isolation due to impact.
Rear Edge
The rear edge of the HV battery enclosure is above the aero shield bracket, shown as a dashed red line (Figure 17).
When the rear edge area is damaged, follow these steps:
Suggest repair to customer:
Deburr the area with a hand deburring tool to remove the sharp edges if sharp edges are found.
Recommend the replacement of the HV cables if the HV cables are damaged above the aero shield bracket.
Recommend HV battery replacement if:
o
A passthrough is damaged above the aero shield bracket.
o
The HV battery enclosure fails the leak test due to impact.
o
The HV battery enclosure has low isolation due to impact.
TN-21-16-001 R1
Figure 16 – Leading Edge
Figure 17 – Rear Edge
Page 10 of 12

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Model x palladium