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STILLA Chatswood S3071 Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Chatswood' 8x16
S3071
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Chatswood S3071

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Chatswood’ 8x16 S3071 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 • If you are installing your shed on the Stilla heavy duty floor, this can be placed on unlevelled surfaces and levelled up by using the 100x100 stumps provided.
  • Page 3 Door Stop 840x42x18mm (1440mm if Double Doors) Roof End Piece 203x70x30mm Front Gable Cover Strip – 460mm Back Gable Cover Strip – 490mm Stilla Cover Strip 2400x47x7mm (1@1800mm, 1@ 600mm) 1 & 1 1450mm Roof Sheeting 1800mm Ridge Cap 1707mm Channel...
  • Page 4 Double Doors – Option Part Code Checked Part Description Colonial Door 714x1875mm Cedar Clad Panel 480x1895mm Door Leaver Packer 100x100x18mm Door stop 1440x42x19mm Door head 1440x42x35mm Annex Kit – Option (add screws) 5120mm x 1450mm Part Code Checked Part Description Veranda Beam Joiner 700x70x45mm VOBJ Veranda Outer Beam Joiner 700x140x35mm...
  • Page 5 If no floor option was purchased, go to step 2.0 (Wall Assembly) SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT (1 of 6 floor frames) PART CODE QTY DESCRIPTION Floor End Plate 1242mm Floor Single Joist 1524mm Double Joist 1524mm 100BS...
  • Page 6 STEP 1.1 FLOOR FRAME INSTALLATION The 8x16 floor frame comes in six parts. Install first floor frame in desired position at desired height and fasten to logs once level and square, then join and fasten next frame until all six are joined and secured to logs.
  • Page 7 STEP 1.2 FLOOR NOG INSTALLATION 1.2 – FLOOR NOG INSTALLATION PART CODE QTY DESCRIPTION Floor Nog 376x42x35mm 65HHS 65mm Hex Head Screws 1.2 – FLOOR NOG INSTALLATION Mark out measurements shown below (centre of nog). Fasten Floor Nogs (FN) in positions shown in diagram below using 1x 65HHS per join.
  • Page 8 STEP 1.3 FLOOR INSTALLATION 1.3 – FLOORING INSTALLATION PART CODE QTY DESCRIPTION Floor Board 1798x800mm Floor Board 598x800mm Floor Board 1798x711mm Floor Board 598x711mm 50PS 50mm Philips Screw 1.3 – FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS. Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
  • Page 9 STEP 2.0 WALL ASSEMBLY- WALL PANEL (WP) (1200MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A (P) (1200MM WALL PANEL). 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 900mm Wall panel 65HHS 65mm Hex head screw...
  • Page 10 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 9P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 11 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 9P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 12 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 12P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside –...
  • Page 13 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 12P into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 14 STEP 2.5 WALL ASSEMBLY 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.5 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 12P into 12P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 15 STEP 2.6 WALL ASSEMBLY 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.6 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 12P into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 16 STEP 2.7 WALL ASSEMBLY 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.7 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through 9P into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 17 STEP 2.8 WALL ASSEMBLY THE WINDOW PANEL (WP – 1200MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (1200MM WALL PANEL) 2.8 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Window wall panel 65HHS 65mm Hex head screw 2.8 - ASSEMBLY –...
  • Page 18 STEP 2.9 WALL ASSEMBLY 2.9 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.9 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through WP into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the inside.
  • Page 19 STEP 3.0 WALL ASSEMBLY 3.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front wall panel 65HHS 65mm Hex head screw 3.0 - ASSEMBLY PARTS – WALL ASSEMBLY Screw through FP into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 20 STEP 3.1 DOOR STEP INSTALL 3.1 - ASSEMBLY PARTS – DOOR STEP INSTALL PART CODE QTY DESCRIPTION 840x42x19mm Door Step (Replace with 1440 DS if DD) 1440x42x19mm Door Step (ONLY IF DOUBLE DOOR OPTION PURCHASED) 40mm Nail 3.1 - ASSEMBLY – DOOR STEP INSTALL Nail Door Step in position using 4x 40N* as seen below.
  • Page 21 STEP 3.2 BACK END GABLE ASSEMBLY 3.2 - ASSEMBLY PARTS – BACK END GABLE ASSEMBLY PART CODE QTY DESCRIPTION 8ft Gable (left and right) 490mm Back Gable Cover Strip 65HHS 65mm Hex head screw 40mm Nail 3.2 - ASSEMBLY – BACK END GABLE ASSEMBLY Lay left and right gables (G) on a flat surface with the frame facing upwards, as seen below.
  • Page 22 STEP 3.3 BACK END GABLE INSTALL 3.3 - ASSEMBLY PARTS – BACK END GABLE INSTALL PART CODE QTY DESCRIPTION Assembled back end 8ft Gable 65HHS 65mm Hex head screw 3.3 - ASSEMBLY – BACK END GABLE INSTALL Carefully place assembled gable on back wall, ensuring groove on gable slots into the tongue on the wall, as seen below.
  • Page 23 3.4 - ASSEMBLY PARTS – FRONT END GABLE ASSEMBLY PART CODE QTY DESCRIPTION 8ft Gable (left and right) 1 & 1 Stilla Cover Strip (1@1800mm, 1@ 600mm) 460mm Front Gable Cover Strip 65HHS 65mm Hex head screw 40mm Nail 3.4 - ASSEMBLY – FRONT END GABLE ASSEMBLY Lay left and right gables (G) on a flat surface with the frame facing upwards, as seen below.
  • Page 24 STEP 3.5 DOOR HEAD ASSEMBLY 3.5 - ASSEMBLY PARTS – DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION Assembled front end 8ft Gable 840x42x35mm Door Head (replace with 1440mm DH if DD) 1440x42x35mm Door Head (ONLY IF DD OPTION PURCHASED) 65HHS 65mm Hex head screw 3.5 - ASSEMBLY –...
  • Page 25 STEP 3.6 FRONT END GABLE INSTALL 3.6 - ASSEMBLY PARTS – FRONT END GABLE INSTALL PART CODE QTY DESCRIPTION Assembled front end 10ft Gable 65HHS 65mm Hex head screw 3.6 - ASSEMBLY – FRONT END GABLE INSTALL Carefully place assembled gable on front wall, ensuring groove on gable slots into the tongue on the wall, as seen below.
  • Page 26 STEP 4.0 ROOF FRAME ASSEMBLY 4.0 - ASSEMBLY PARTS – ROOF ASSEMBLY (REPEAT TWICE) PART CODE QTY DESCRIPTION Roof End Plate 2357x70x45mm Roof Rafter 1195x70x45mm Joining Plate 1512x70x45mm 75BS 75mm Batten Screw 4.0 - ASSEMBLY – ROOF ASSEMBLY (1 of 2 frames) It helps to find a flat, level surface to complete this process on.
  • Page 27 STEP 4.1 ROOF ASSEMBLY 4.1 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1450mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.1 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) It helps to find a flat, level surface to complete this process on. Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 28 STEP 4.2 ROOF ASSEMBLY 4.2 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1450mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 4.2 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence shown.
  • Page 29 STEP 4.3 ROOF ASSEMBLY 4.3 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 4.3 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
  • Page 30 STEP 4.4 CHANNEL ASSEMBLY If you purchased the Annex, leave the channel off the side you will be installing your Annex 4.4 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw 1707mm Roof Channel 4.4 - ASSEMBLY – CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang.
  • Page 31 STEP 4.5 ROOF END PIECE 4.5 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Roof End Piece 203x70x30mm 65BS 65 Batten Screws 4.5 - ASSEMBLY – ROOF END PIECES TO GABLES Standing inside shed on ladder, screw roof end pieces to top of gable in required positions using 1x 65BS per piece.
  • Page 32 STEP 4.6 ROOF INSTALLATION 4.6 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 75BS 75mm Batten Screw 4.6 - ASSEMBLY – ROOF INSTALLATION Slide roof frame into position. Ensure point of roof frame is flush with middle of gable as seen below.
  • Page 33 STEP 4.7 ROOF INSTALATION 4.7 - ASSEMBLY – ROOF INSTALLATION PART CODE QTY DESCRIPTION 40RS 40mm Roof Screws 25RS 25mm Roof Screws 4.7 – ASSEMBLY – ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces (E) as seen below. Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side.
  • Page 34 STEP 4.8 COLLAR TIE INSTALLATION 4.8 - ASSEMBLY PARTS – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION Collar tie 40RS 40mm Roof Screw 75BS 75mm Batten Screw 4.8 - ASSEMBLY – COLLAR TIE INSTALLATION Holding Collar tie tight and level in position screw through CT into Roof Rafters in predrilled holes, using 6x 40RS per collar tie.
  • Page 35 STEP 5.0 DOOR HINGE ASSEMBLY 5.0 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 5.0 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 36 STEP 5.1 DOOR INSTALLATION 5.1 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 5.1 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 37 STEP 5.2 DOOR HANDLE ASSEMBLY 5.2 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 5.2 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 38 If Double door option was not chosen please go to step 6.0 STEP 5.4 DOUBLE DOOR HINGE ASSEMBLY 5.4 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Doors 5.4 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 39 STEP 5.5 DOUBLE DOOR INSTALLATION 5.5 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 5.5 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 40 STEP 5.6 PAD BOLT INSALLATION 5.6 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 5.6 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked closed position.
  • Page 41 STEP 5.7 DOOR HANDLE ASSEMBLY 5.7 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 5.7 - ASSEMBLY – DOOR HANDLE ASSEMBLY Mark and drill 12mm centre hole in position shown, 50mm in from door edge. T Handle must be installed centre of the centre door brace (on the back) Insert T handle in position and mark two outside holes.
  • Page 42 STEP 5.8 DOOR HANDLE ASSEMBLY 5.8 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle Leaver Packer Hinge screw 5.8 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 43 STEP 6.0 CORNER POST ASSEMBLY 6.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner Post 40mm Nail 6.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position, nail through CP into wall stud using 6x 40N evenly spaced along CP.
  • Page 44 STEP 6.1 COVER STRIP ASSEMBLY 6.1 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover Strip 40mm Nail 6.1 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over joins in walls, nail through CS into wall panel using 6x 40N evenly spaced per CS.
  • Page 45 STEP 6.2 FASCIA ASSEMBLY 6.2 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 6.2 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and joining evenly at the top. STEP 6.3 RIDGE CAP INSTALLATION 6.3 - ASSEMBLY PARTS –...
  • Page 46 STEP 6.4 6.4 - ASSEMBLY PARTS – FIXING TO BASE PART CODE QTY DESCRIPTION 65HHS 65mm Hex Head Screw 6.4 - ASSEMBLY – FIXING TO BASE Once shed is in desired position and doors are sitting evenly you can now fix your shed to the base.
  • Page 47 STEP 7.0 ANNEX FRAME ASSEMBLY If you did not purchase this option please skip this step 6.0 - ASSEMBLY PARTS – ANNEX FRAME PART CODE QTY DESCRIPTION Veranda Beam 2560x70x45mm Veranda Beam Joiner 700x70x45mm Veranda Outer Beam 2560x140x35mm VOBJ Veranda Outer Beam Joiner 700x140x35mm Veranda Rafter 1320x70x45mm 65BS 65mm Batten Screw...
  • Page 48 STEP 7.1 ANNEX ROOF 7.1 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 1450mm Veranda Roof Sheet 40RS 40mm roof screw 25RS 25mm roof screw 7.1 - ASSEMBLY – ANNEX ROOF Place assembled veranda on a flat, level surface to fasten roofing. Position veranda roof sheets (VRS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 49 STEP 7.2 ANNEX ROOF 7.2 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 1450mm veranda roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 7.2 - ASSEMBLY – ANNEX ROOF Complete laying roof sheeting out on frame. Fasten roof sheets to beams in sequence shown.
  • Page 50 STEP 7.3 ANNEX ROOF 7.3 - ASSEMBLY PARTS – ANNEX ROOF PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 7.3 - ASSEMBLY – ANNEX ROOF Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
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  • Page 52 STEP 7.5 ANNEX ROOF INSTALATION 7.5 - ASSEMBLY PARTS – ANNEX ROOF INSTALLATION PART CODE QTY DESCRIPTION Veranda Posts 2400x90x90mm 100BS 100mm batten screw 200PB 200mm M12 Post Bolt M12 Washer 7.5 - ASSEMBLY – ANNEX ROOF INSTALLATION 1. Using at least 3 people, butt the veranda roof hard up under shed roof as seen below. Support front of veranda roof while fastening through frame into shed wall studs, using 5x 100BS.
  • Page 53 STEP 7.6 ANNEX FASCIA 7.6 - ASSEMBLY PARTS – ANNEX FASCIA PART CODE QTY DESCRIPTION Veranda fascia 1350x75x20 block cedar 40mm nail 7.6 - ASSEMBLY – ANNEX FASCIA Once fascia’s are on shed, trim annex fascia to butt in and finish correctly. Nail through fascia using 4 x 40N per fascia.
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  • Page 63: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
  • Page 64 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.