Xilin CDDR Operation Manual page 26

9． ． ． ． 2 Inspection and maintenance before the new truck put into operation
In order to follow the industry related regulations and ensure the absolute security to the truck in
the transportation, for new ex-factory truck, it is possible that there is no electrolyte inside storage
battery before the first use (except the inland sale).
The electrolyte of storage battery is prepared well before the truck leave the factory, and it is filled into
the storage battery by the professional personnel before the first use. First, place the truck to the site
with good ventilation, open the lid of storage battery box, and open all the top plastic lids of storage
battery. The plastic pot with storage battery electrolyte inside is raised using plastic funnel, and the
electrolyte is poured into the storage battery in a slow way until the liquid level can be seen. After all the
storage battery is filled, conduct initial charge to the storage battery timely according to the operation
requirements of initial charge 5.1
9． ． ． ． 3 Daily inspection
Inspection of hydraulic oil level: lower the fork to the lowest position, and oil charge is 12L.
Recommendatory trademark for the hydraulic oil should be chosen.
Check the capacity of storage battery: refer to the use and maintenance of storage battery.
9． ． ． ． 4 The inspection according to the need
Clean the truck
Inspect and screw down each fastener
Inspect the damage state of wheels
9． ． ． ． 5 The inspection and maintenance after 50 hours （ （ （ （ Weekly） ） ） ）
Braking
system
Capability
of
electrolyte
Density of
electrolyte
Clean the
storage
battery
Inspect the
contactor
When the operation handle is turned, with the steering handle switching
1
between area A and B, there is a noise from the brake.
2 The oil dirt and dust on the turning gearwheel should be cleaned.
The clearance between brakes should be kept between 0.2mm and
3
0.8mm
Inspect the liquid level of electrolyte, pure water can be used for
4
supplement if the liquid level is too low.
5 The specific gravity should be1.28g/ml after charged.
6 Cover the lid, and flush with tap water.
7 Burnish the coarse surface of contacts using sand paper.
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