Linde H25D Forklift Truck Manuals

Manuals and User Guides for Linde H25D Forklift Truck. We have 1 Linde H25D Forklift Truck manual available for free PDF download: Operating Instructions Manual

Linde H25D Operating Instructions Manual (268 pages)

Diesel truck

Brand: Linde | Category: Trucks | Size: 7 MB

Table of Contents
5
Introduction
11
Your Forklift Truck
12
Proper Usage
13
Symbols Used
13
Technical Description
14
Truck Operation When Using a Shovel
15
Reception of Forklift Truck
15
Service Plan before Initial Start-Up
16
Safety
17
Safety Regulations
18
In the Case of Tip-Over
19
Handling Consumables
20
Specialist
20
Operation of Industrial Trucks in Plant Area
20
Regulations
21
Determination and Assessment of Hazards from Use of Industrial Trucks
22
Instructions before Fitting Attachments
23
Overview
25
Identification Plates
26
Truck Overview
28
Controls
29
Indicator Unit
30
Switch Panel
34
Operation
35
Running-In Instructions
36
Checks before Starting Work
36
Standard Equipment
36
Adjusting the Driver's Seat
36
Adjusting the Steering Column
39
Setting the Clock
40
Seat Belt
40
Drive Engine (Two-Pedal Operation)
42
Driving (Two-Pedal Operation)
45
Drive Engine (Single-Pedal Operation)
48
Driving (Single-Pedal Operation)
52
Steering System
55
Brake System
56
Horn
58
Lifting System and Attachments (Central Lever Operation)
59
Lifting System and Attachments (Single Lever Operation)
63
Special Equipment
66
Lifting System and Attachments
66
Third Auxiliary Hydraulics)
66
Lifting System and Attachments with 3Rd Auxiliary Hydraulics Without Toggle Switch
70
Adjust Driver's Seat with Swivel Device
73
Adjust the Driver's Air-Sprung Seat
74
Lift Mast Positioning
77
Lighting
78
Windscreen Wiper
81
Window Heater
83
Driver's Cab
83
Heater, Air Conditioning
84
Linde Forklift Data Management (LFM)
86
Working under Load
91
Before Taking up a Load
91
Adjusting the Fork Spread
92
Taking up Load
93
Travelling with Load
94
Setting down Loads
95
Tow Coupling
96
Loading / Transporting
96
Securing the Hose Pulley against Rolling up
96
Dismantling the Lift Mast
97
Driving Without Lift Mast
98
Loading
99
Transport with Lorry or Low-Bed Trailer
101
Before Leaving the Truck
101
Maintenance
103
General Remarks
104
Working on Linde Lift Mast and at the Front of the Truck
105
Inspection and Maintenance Data
108
Consumables Recommendations
108
Inspection and Maintenance Overview
111
50 H Service Plan
111
Service Plan as Required
112
1000 H Service Plan
113
3000 H Service Plan
115
6000 H Service Plan
118
9000 H Service Plan
121
Engine
124
Checking the Engine Oil Level
124
Change Engine Oil
125
Engine Oil Filter Change
127
Fuel
129
Draining Waterfrom the Fuel Filter
130
Exchanging the Fuel Filter
131
Cleaning the Fuel Tank Ventilation Hose
131
Checking the Coolant Level
132
Changing Coolant
133
Check Coolant Concentration
135
Cleaning the Water Cooler and Hydraulic Oil Cooler, and Checking Them for Leaks
137
Check the Condition of the Engine Mountings and Engine Suspension; Check that They Are Attached Securely
138
Check Condition of the Ribbed Vee Belt
139
Replacing Ribbed V-Belt
140
Checking the Condition and Tension of Toothed Belt
140
Renew the Toothed Belt and Idler Pulley
142
Change the Water Pump
143
Change Air Filter Cartridge, Check Vacuum-Operated Switch
143
Exchange Air Filter Safety Cartridge
144
Check the Dust Discharge Valve
145
Changing the Breather for the Charge Air Pressure Regulator
145
Cleaning the Prefilter (Special Equipment)
146
Cleaning the Oil Bath Air Filter (Special Equipment)
147
Change the Oil in the Oil Bath Air Cleaner (Optional)
147
Check Suction and Exhaust Pipes for Leaks
148
Regenerating the Particulate Filter
150
Regenerating the Particulate Filter (Exchange Filter System)
153
Checking the Particulate Filter System (Special Equipment)
155
Draining Water from the Water Trap at the Exchangeable Soot Filter (Special Equipment)
156
Cleaning the Water Trap at the Exchangeable Particulate Filter (Special Equipment)
156
Cleaning the Pressure Control Device at the Exchangeable Particulate Filter (Special Equipment)
157
Gearbox
158
Checking the Fastenings of the Axle Clamps and Wheel Motors
158
Checking and Adjusting the Side Stops on the Drive Axle
158
Checking the Drive Axle Bearings for Wear
159
Checking the Hydraulic Pump's Attachment to the Engine
159
Chassis, Bodywork and Fittings
160
Cleaning the Truck
160
Bonnet
161
Floorplate
163
Servicing the Air Conditioning (Special Equipment)
164
Check the Seat Belt for Condition and Proper Operation
165
Checking Fastening for Frame, Tilt Cylinders and Steering Axle
166
Check and Oil Other Pivots and Joints
166
Chassis Frame
167
Wheel Change
167
Tighten the Wheel Bolts
168
Check the Tyres for Damage and Foreign Objects
168
Checking the Tyre Pressure and Tyre Sizes
169
Cleaning and Greasing the Steering Axle
170
Check the Steering Cylinder and King Pin for Security
171
Check the Parking Brake for Correct Operation
172
Controls
173
Checking the Pedals
173
Checking the Bellows at the Actuating Lever
173
Electrics
174
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
174
Battery: Check Condition, Acid Level and Acid Density
174
Hydraulics
177
Change Hydraulic Oil
177
Hydraulic System: Check Oil Level
178
Hydraulic System: Changing the Filter
179
Check Correct Operation of Breather Valve on the Hydraulic Oil Tank
182
Check the Hydraulic System for Leaks
183
Check Tilt Cylinder Bearings for Wear
183
Check the Tension of Double Hoses
184
Checking the Function and Safety System of the Third Auxiliary Hydraulics (Special Equip- Ment)
184
Load Lift System
186
Cleaning the Lift Mast Chain and Applying Chain Spray
186
Mast, Lift Chains, Lift Cylinders and End Stops: Check for Security, Condition and Proper Operation
187
Adjust Lift Mast Chain
187
Check the Forks and Fork Quick-Releases
189
Clean Sideshift (Special Equipment) and Grease, Check Fastening
190
Checking the Slide Guides on the Sideshift (Special Equipment) for Wear
191
Ing
191
Check Fork Arm Adjustment Device (Special Equipment) for Wear and Tear
193
Special Equipment, Accessories
194
Top up the Washer System Water Tank
194
Troubleshooting
195
Opening the Cover to the Electrical System
195
Fuses for Basic and Special Equipment
196
Main Fuses in Engine Compartment
196
Diagnostic Connector
197
Jump Start
197
Fork Carriage Emergency Lowering
199
Emergency Exit for Trucks with Rear Screen
200
Towing Instructions
201
Placing the Forklift Truck into Storage
203
Disposal of Old Vehicles
203
Malfunctions During Operation
205
Malfunctions, Causes and Remedies (Diesel Engine)
207
Malfunctions, Causes, Remedies (Hydraulic Equipment)
211
Technical Data
213
Type Sheet H 25, as at 05/2008
214
Type Sheet H 30, as at 05/2008
217
Type Sheet H 35, as at 05/2008
220
Load Diagrams and Lift Mast Data as at 05/2008
223
Noise Emission Values
225
Vibration Characteristic Values for Bodily Vibrations
225
Annex
237
Circuit Diagrams
239
Wiring Diagram
240
Basic Equipment for Diesel with Pump Injection Engine - Sheet 1
240
Basic Equipment for Diesel with Pump Injection Engine - Sheet 2
242
Basic Equipment for Diesel with Pump Injectionengine - Sheet 3
244
Special Equipment Sheet 1 - Working Headlights, Lighting, Direction Indicator System
246
Brake Light, Interior Lighting
246
Special Equipment Sheet 2 − Windscreen Wiper, Seat Heater, Radio
248
Special Equipment Sheet 3 − Heater, Air Conditioning, Rotating Beacon, Reversing Sig
250
Nal
250
Special Equipment Sheet 4 − Hazard Warning System for Reversing, Higher Lighting
252
Special Equipment Sheet 5 − Lift Mast Positioning, Hydraulic Oil Microfilter Indicator, Vehicle Deactivation, Forklift Data Management
254
Special Equipment Sheet 6 − Particulate Filter, Diesel Filter Water Trap Warning
256
Special Equipment Sheet 7 − LPG Volume Display, 12 V Socket, Working Headlights Pos. 5 and 6, Coolant and Engine Oil Level Monitoring
258
Special Equipment Sheet 8 − Battery Main Switch with Indicator Unit Voltage Supply, Exchangeable Particulate Filter, Rear Window Heater, Camera System
260
Special Equipment Sheet 9− Third Auxiliary Hydraulics with Third Joystick, Centre Rear Brake/Tail Light
262
Hydraulic Circuit Diagram
264
Traction, Working and Steering Hydraulics
264
Accumulator
266

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Linde H25D Operating Instructions Manual (268 pages)

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