Woodley InSight V-IA Service Manual
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Woodley InSight V-IA Service Manual

Veterinary immunoassay analyser
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Veterinary Immunoassay Analyser
Service Manual

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Summary of Contents for Woodley InSight V-IA

  • Page 1 Veterinary Immunoassay Analyser Service Manual...

  • Page 3: Table Of Contents

    Contents Product Introduction ........................4 Analyser Structure ....................... 4 Intended Use ........................4 Technical Specifications ...................... 4 Analyser System ........................5 Analyser Detection Principle ....................5 Contents ............................7 III Installation ............................7 III.2 Instructions ........................7 III.3 Operation Procedures ....................... 8 III.4 Warnings ..........................

  • Page 4: I Product Introduction

    InSight V-IA Veterinary Immunoassay Analyser uses Immunofluorescence technology to provide accurate, quantitative laboratory results. For in vitro diagnostic use only. For veterinary use only. InSight V-IA Veterinary Immunoassay Analyser is suitable for use in veterinary laboratories. Technical Specifications I.3.1 Main Parameters ◆...

  • Page 5: Analyser System

    Analyser Detection Principle 1.5.1 Cartridge information You must only use the cartridge provided by Woodley Equipment Company. ◆There is a barcode on the cartridge. It shows the Lot Number of the cartridge. The analyser will read the barcode to recognise which items and which Lot is being tested.
  • Page 6 Caution: If the blue line is still shown after analysis, please check if the operation is correct or the cartridge is valid. 1.5.2 ID chip All the information of the test cartridge is saved in the ID chip. Every Lot of tests has a unique ID chip.

  • Page 7: Contents

    2. Check the analyser and accessories to see if they are in good condition. Notice: If there are any problems, please contact Woodley Equipment Company. III.1.2 Analyser placement 1) The analyser should be placed in a clean and ventilated room with temperature between 10°C ~ 30°C, relative humidity of less than 70%, away from direct sunlight.

  • Page 8: Iii.3 Operation Procedures

    III.3 Operation Procedures III.3.1 Preparation 1) When switched on, the analyser will run a self-test and the cartridge holder retracts as shown below. 1. Cartridge 2. Cartridge holder 2) The software will start automatically and display the main home screen. 3) For the use and storage of reagents, please refer to the cartridge operating instructions.

  • Page 9: Iv Software Introduction

    IV Software Introduction Quality Control Further Product Information (See user manual) Maintenance and Care VII.1 Daily Maintenance and Care VII.1.1 Maintenance ◆ The users must check the analyser and accessories regularly. ◆ Ensure the power outlet is connected correctly. ◆ Check if the power cord is damaged or broken by visual inspection. If the power cord is faulty, please replace.
  • Page 10 VII.3 Analyser Assembly Prefix Number Name Specific Quantity Top cover assembly Assembly Front cover assembly Assembly Bottom cover assembly Assembly Bottom cover screw（see PB3*8 （ST2.9*8） Figure：7.2.1.1） Disassembly of Analyser ◆ Disassemble 6 Bottom cover screens (Prefix Number: AA-4) on bottom side. Figure 7.2.1.1...
  • Page 11 ◆ Separate the cover as shown in Figure 7.2.1.1. ◆ Take off the cartridge holder. ◆ Take off the top cover assembly carefully as shown in Figure 7.2.1.1. Figure 7.2.1.2 ◆ Pull out the screen cable. ◆ Disassemble 5 screws as shown in Figure 7.2.1.2. ◆...
  • Page 12 Figure 7.2.1.4 Top Cover Assembly Prefix Number Name Specific Quantity Top cover Top cover-Woodley Printer assembly Assembly printer cover plate Printer cover plate-prey Printer screw (see Figure 7.2.2.1) M3*6 Disassembly of Top Cover ◆ Disassemble the 4 printer screws (TC-4).
  • Page 13 Figure 7.2.2.1 Front Cover Assembly Prefix Number Name Specific Quantity Front cover Front cover-Woodley Screen cover Screen cover-Woodley Screen assembly AT070TN92+ MT-1374 Screen screw (see Figure：7.2.3.1) PB3*8（ST2.9*8） Figure：7.2.3.1...
  • Page 14 ◆ Pull out the FPC from connector. Caution: Please be careful, do not cut the FPC while cutting the tape by knife. Figure 7.2.3.2 Bottom Cover Assembly Prefix Number Name Specific Quantity Bottom cover Bottom cover-Woodley Door Assembly Detection assembly Assembly...
  • Page 15 Main board assembly Assembly Power Switch MR-2-210-C5N- BBblack 15mm*21mm ID chip reader Assembly Screw (See figure 7.2.4.2) PB3*8 (ST2.9*8) Screw (See figure 7.2.4.1) PB3*8 (ST2.9*8) Barcode Reader Scanner Disassembly of Bottom Cover ◆ Loosen the two screws (BC-10), pull out the connector and take the ID chip reader (BC-6) out.
  • Page 16 Detection Assembly Prefix Number Name Specific Mounting base Q235A Mounting plate of driven wheel Q235A Kicker Q235A Cartridge detection board plate Q235A Motor mounting plate Q235A guide rod mounting base nylon optical reader mounting base AL6063 cartridge sliding plate SUS304 back limited switch OMRON-SS-5GL2 guide rod...
  • Page 17 optical reader assembly washer shoulder screw SMSB5-10-M4 Flange bearing 5mm*18mm*5mm cartridge detection board assembly stepping motor 42HSC1409-22B-200 front limited switch assembly timing pulley HTPA20S2M060-K-P5 set screws M3*4 belt HTBN520S2M-60 slider nylon belt guider SUS304 T=1 slider plate SUS430 cartridge PA6+15%glassfiber plate SUS304 spring...
  • Page 18 Figure 7.2.5.1 Caution: Detection assembly is a key part and precision assembly is important, the distance between the parts are sensitive to detection and optical signal. The test result would be affected by incorrect re-assembly. Disassemble the Detection Assembly ◆ Back limited switch: Take off 2 screws (DA-31), take out the back limited switch (DA- 9) after pulling out of the connector.
  • Page 19 Cartridge detection board: Take off the screw (DA-27) on cartridge detection board ◆ (DA-15) after pulling it out of the connector. See Figure 7.2.5.4. Scanner: Take off the screws on mounting base after pulling out of the connector. See ◆ figure 7.2.5.5 Figure 7.2.5.4 Figure 7.2.5.5...
  • Page 20 Wiring Diagram...
  • Page 21 The wiring and cable diagram connection are as below. See Figure 7.2.6.1, Figure 7.2.6.2 and Figure 7.2.6.3 as an example. Prefix No Name Connect from Connect to Figure Stepping motor cable J11-detection board Stepping motor 7.2.6.2 Front limited switch cable J1-detection board Front limited...

  • Page 22: Vii.3 Troubleshooting - Common Faults And Solutions

    Upgrade the Linux system. (See Fault of operating system. detail in VII.8, page 33). Software system failure Please record the complete error code and message. Contact Woodley Equipment Company. The cartridge holder may be Reboot analyser stuck. Abnormal sound during...

  • Page 23: Vii.4 Error Codes

    A list of common faults is shown in the table below - if an issue not listed occurs, please contact Woodley Equipment Company. Here are the common ways to resolve any common faults. If the problem is not solved by following the correction below, please contact Woodley Equipment Company. Related Error...
  • Page 24 reagent cartridge the test result is invalid, showing abnormal c- was too short. line. Please ensure the correct test method is used. Verify that the sample type is correct. The reagent If the reagent cartridge or sample is taken out of Operation cartridge is the refrigerator, please leave to warm to room...
  • Page 25 Is the buffer sample quantity correct? Is the buffer well mixed? Incorrect sample Please refer to the instructions to select the Operation type selected correct sample type for the test Please refer to the instructions to use the correct Wrong blood tube Operation anticoagulant tube.
  • Page 26 Repeat test with fresh QC. QC out of Parameter of hardware needs to be adjusted. range See “VII.9 V-IA analyser hardware parameter Analyser Hardware adjusts. ” Analyser Analyser issue Contact Woodley Equipment Company. Analyser QC card invalid Please change the QC card.

  • Page 27: Vii.5 Troubleshooting And Repairing

    VII.5 Troubleshooting and Repairing Abnormal Communication Abnormal communication means the communication between Main PCBA and detection PCBA failed. It can be caused by the reasons below: ⚫ Power Adaptor The original Power Adaptor is 24V 2.5A. The Main board and Linux systems can be powered on with 9V or more but the detection board needs 24V.
  • Page 28 Noise ⚫ The noise from cartridge holder during start up. When the analyser starts up, the analyser will perform a self-check and the cartridge holder will move. If the sensor of the front limited switch has an issue, the cartridge holder will move out and make a noise. Replace and adjust the position of the front limited switch.
  • Page 29 Enter system page on Settings option. Click the Calibrate button and confirm. The analyser will restart and enter to Calibrate screen setting. Follow the steps and click the five points on screen, the screen will adjust after it has finished calibrating.

  • Page 30: Vii.6 Settings

    2. Key in the institution name，the following shows an example of the institution name of “abc”. 3. Contact Technical Support at Woodley Equipment Ltd, please provide the Serial number and institution name on the registration page. (see the example of Figure 4.6.1.3)
  • Page 31 4. Key in the registration code supplied by Technical Support. 5. Restart the analyser to make the change.
  • Page 32 LIS Settings The settings below allow for the setup of the communication parameters needed for result transfer to a Practice Management system. • Live Transfer: This setting determines whether results will be transmitted automatically after the sample has been processed or not. Normally this should be set to on (Green as above).

  • Page 33: Vii.7 V-Ia Software Upgrade

    VII.7 V-IA Software upgrade New software version can provide better stability. Please use the latest software version. Tools: ⚫ V-IA software upgrade file. ⚫ A USB. (FAT32 format). Do not support NTFS format. To Upgrade: ⚫ Put the update file in the root directory of the USB. Caution: Do not change the document name “update”, do not delete any file in update document.
  • Page 34 ⚫ V-IA software upgrade file. If it is a compressed format, please extract the file. Linux upgrade step: ⚫ Put the Linux files in the root directory of the SD card. ⚫ Insert the SD card in the SD card port of the analyser. See Figure 12.8.1. ⚫...
  • Page 35 Figure 12.8.1 Figure 12.8.2 Figure 12.8.3 Figure 12.8.4 Figure 12.8.5 Figure 12.8.6 Figure 12.8.7 Figure 12.8.8 Figure 12.8.9 Figure 12.8.10 Figure 12.8.11 Figure 12.8.12...

  • Page 36: Interpretation Of Medical Device Label

    VIII Interpretation of Medical Device Label Medical Device Label 13.1 Product trademark of InSight V-IA Attention, please Biological Hazards. refer to attached Avoid direct contact. document. Direct current ID CARD ID chip DC 12V input of 12V Serial interface 1...

  • Page 37: Vix Transportation Conditions

    Transportation Conditions VIX.1 Transportation 1. The InSight V-IA should be transported in the original packaging. 2. Avoid severe vibration during loading and transportation. 3. Keep away from damp. 4. Do not transport with flammable and corrosive substances.
  • Page 38 Old Station Park Buildings St. John Street Horwich Bolton BL6 7NY, UK Tel: +44 (0) 1204 669033 Fax: +44 (0) 1204 669034 Email: sales@woodleyequipment.com Web: www.woodleyequipment.com...

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