EMKO ESM-9910, ESM-7710, ESM-4410 - Temperature Control Units Manual

Table of Contents

Contents

1 FEATURES
2 SPECIFICATIONS
3 Electrical Wiring
4 Installation
5 DIMENSIONS
6 PANEL MOUNTING
7 Front Panel
8 Adjustment of Set Values
9 Entering to Programming Mode, Changing and Saving Parameters
10 Parameters
11 Failure Message
12 Warranty
13 Maintenance
14 Other Information
15 Documents / Resources
- 15.1 Download manual

FEATURES

3 Digits display
NTC Input or, PTC Input or, J type thermocouple or, K type thermocouple or, PT-100, PT1000, 2-wire or 3-wire temperature input ( It must be determined in order )
ON/OFF control form
Selectable heating and cooling function
Operating type selection with hysteresis
Adjustment of temperature offset value
Minimum pulling time adjustment for control outputs
Set value low limit and set value high limit boundaries
Password protection for programming mode

ESM series temperature controllers are designed for measuring and controlling temperature. They can be used in many applications with On/Off control form and heating and cooling selection. They are mainly used in glass, plastic, petro-chemistry, textile, automotive and machine production industries.

SPECIFICATIONS

INPUT
NTC: NTC (10k @ 25°C)
PTC: PTC (1000 @ 25°C)
Thermocouple(TC): J, K (IEC 584.1) (ITS90)
Thermoresistance(RTD): 2 or 3-wire PT100, PT1000 (IEC 751) (ITS90)
Measurement Range: It is in ordering information
Accuracy: ± 1% of full scale
Cold Junction Compensation: Automatically ±0.1°C/1°C
Sensor Break Protection: Upscale
Sampling Cycle: 3 samples per second

CONTROL
Control Form: ON/OFF
ON/OFF hysteresis: It can be configured for two control outputs

OUTPUT
Output-1 : Relay (7A@250V V at resistive load ) or SSR Driver Output ( Maximum 10 mA@ 5 V
Output-2 : Relay (7A@250V V at resistive load ) or SSR Driver Output ( Maximum 10 mA@ 5 V
Outputs that are on the device can be used as process or alarm output.

DISPLAY
Process Display :
ESM-4410 : 10 mm Red 3 digits LED Display
ESM-7710 : 14 mm Red 3 digits LED Display
ESM-9910 : 20 mm Red 3 digits LED Display

LED Display :
Device with 1 Output : SET(Green), OUT(Red), PROG(Red)
Device with 2 Outputs : SET1(Green), SET2(Green), OUT1(Red), OUT2(Red), PROG(Red)

POWER SUPPLY
230 V V ( ±15% ) 50/60 Hz - 3 VA
115 V V ( ±15% ) 50/60 Hz - 3 VA
24 V V ( ±15% ) 50/60 Hz - 3 VA
24 V W ( - %15, + %10 ) 50/60 Hz 3 VA
(Supply voltage must be determined in order)

ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS
Operating Temperature : 0...50°C
Humidity : 0-90%RH (none condensing)
Protection Class : IP65 at front, IP20 at rear

DEVICE WEIGHT	DIMENSION	PANEL CUT-OUT
ESM-4410 160 gr	48x48 mm, Depth: 95 mm	46 x 46 mm
ESM-7710 210 gr	72x72 mm, Depth: 95.5 mm	69 x 69 mm
ESM-9910 280 gr	96x96 mm, Depth: 96 mm	92 x 92 mm

Electrical Wiring

ESM 4410 with Relay Output:
Electrical Wiring - ESM 4410 with Relay Output

ESM 4410 with SSR Output:
Electrical Wiring - ESM 4410 with SSR Output

ESM 7710 with Relay Outputs:
Electrical Wiring - ESM 7710 with Relay Outputs

ESM 7710 with SSR Outputs:
Electrical Wiring - ESM 7710 with SSR Outputs

ESM 9910 with Relay Outputs:
Electrical Wiring - ESM 9910 with Relay Outputs

ESM 9910 with SSR Outputs:
Electrical Wiring - ESM 9910 with SSR Outputs

Note-1:Output-2 exists in only ESM-7710 and ESM-9910 Devices

A	Supply Voltage
2	24 V ( - %15, + %10 ) 50/60 Hz
3	24 V ( ± %15 ) 50/60 Hz
4	115 V ( ± %15 ) 50/60 Hz
5	230 V ( ± %15 ) 50/60 Hz
9	Customer

BC	Input Type	Scale(°C)
05	J,Fe CuNi IEC584.1(ITS90)	0°C	800°C
10	K,NiCr Ni IEC584.1(ITS90)	0°C	999°C
09	PT 100, IEC751(ITS90)	-19.9°C	99.9°C
03	PT 100, IEC751(ITS90)	0°C	400°C
12	PTC (Note-1)	-50°C	150°C
15	PTC (Note-1)	-19.9°C	99.9°C
14	PT 1000, IEC751(ITS90)	-50°C	400°C
13	PT 1000, IEC751(ITS90)	-19.9°C	99.9°C
18	NTC (Note-1)	-50°C	100°C
19	NTC (Note-1)	-19.9°C	99.9°C

Note-1: If input type is selected PTC or NTC (BC = 12, 15, 18, 19 ), Temperature sensor is given with the device. For this reason, If input type is selected as PTC, sensor type (V = 0, 1 or 2) or If input type is selected as NTC, sensor type (V = 0, 3 or 4) must be declared in ordering information.

E	Output-1
1	Relay Output(7A@250V at resistive load, 1NO+1NC)
2	SSR Driver Output (Maximum 10 mA@ 5 V )
FG	Output-2
00	None
01	For ESM9910; Relay Output(7A@250V at resistive load, 1NO+1NC) For ESM7710; Relay Output(7A@250V at resistive load, 1NO)
02	SSR Driver Output (Maximum 10 mA@ 5 V )
V	Temp. Sensor which is given with ESM-xx10
0	None
1	PTC-M6L40.K1.5 (PTC Air probe with 1.5 m silicon cable)
2	PTCS-M6L30.K1.5.1/8" (PTC Liquid probe with 1.5 m silicon cable)
3	NTC-M5L20.K1.5 (NTC Probe, thermoplastic moulded with 1.5 m cable for cooling application)
4	NTC-M6L50.K1.5 ( NTC Probe, stainless steel housing with 1.5 m cable for cooling application)
9	Customer

Installation

Before beginning installation of this product, please read the instruction manual and warnings below carefully.

In package

One piece unit
Two pieces mounting clamps
One piece instruction manual

A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it's own fixing clamps. Do not do the montage of the device with inappropriate fixing clamp. Be sure that device will not fall while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction manual.

DIMENSIONS

PANEL MOUNTING

Insert the unit in the panel cut-out from the front side.
Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel

Front Panel

It is used for entering to SET1 value changing mode and programming mode
It is used for entering to SET2 value changing mode and confirm a parameter in programming mode
It is used to increase the value
It is used to decrease the value

Adjustment of Set Values

ESM-xx 10 with One Relay
Adjustment of Set Values - Step 1

information If no operation is done in programming or Set value mode for 20 seconds, device turns to main operation screen automatically.

ESM-xx 10 with Two Relays
Adjustment of Set Values - Step 2

information If no operation is done in programming or Set value mode for 20 seconds, device turns to main operation screen automatically.

Entering to Programming Mode, Changing and Saving Parameters

Entering to Programming Mode, Parameters

Parameters

Minimum Set Value Parameter
Set value can not be lower than this value. This parameter value can be adjusted from minimum value of devices scale to maximum set value parameter
Maximum Set Value Parameter
Set value can not be greater than this value. This parameter value can be adjusted from minimum set value to maximum value of device scale
Hysteresis Parameter For Output-1
1 to 100°C for TC Type Devices,
1 to 100°C for PT100 (0°C, 400°C),PT1000 (-50°C, 400°C),
1.0 to 10.0°C for PT100, Pt1000 (-19.9°C, 99.9°C),
1 to 100°C for PTC (-50°C, 150°C),
1.0 to 10.0°C for PTC and NTC(-19.9°C, 99.9°C),
1 to 20°C for NTC(-50°C, 100°C)
Hysteresis Parameter For Output-2
1 to 100°C for TC Type Devices, 1 to 100°C for PT100 (0°C, 400°C),PT1000 (-50°C, 400°C), 1.0 to 10.0°C for PT100, Pt1000 (-19.9°C, 99.9°C), 1 to 100°C for PTC (-50°C, 150°C), 1.0 to 10.0°C for PTC and NTC(-19.9°C, 99.9°C), 1 to 20°C for NTC(-50°C, 100°C)
Operation type selection parameter of output-1
Operation Type of Output-1 relay can be adjusted as "HEATING". Normally energised.
Operation Type of Output-1 relay can be adjusted as "COOLING". Normally de-energised.

Operation type selection parameter of output-2
This parameter is not active in devices with one relay.
Operation Type of Output-2 relay can be adjusted as "HEATING". Normally energised.
Operation Type of Output-2 relay can be adjusted as "COOLING". Normally de-energised.
Process Offset Parameter
-10 to 10°C for TC Type Devices,
-10 to 10°C for PT100(0°C, 400°C), PT1000(-50°C, 400°C),
-10.0 to 10.0°C for PT100, PT1000(-19.9°C, 99.9°C),
-10 to 10°C for PTC(-50°C, 150°C),
-10.0 to 10.0°C for PTC and NTC(-19.9°C, 99.9°C),
-10 to 10°C for NTC(-50°C, 100°C)
Minimum Pulling Time Parameter for Output-1
When Output-1 is inactive this time must be expired for Output-1 to become active again. It can be adjusted from 0 to 100 seconds
Programming Mode Accessing Password
It is used for accessing to the programming mode. It can be adjusted from 0 to 999. If it is selected 0, password is not entered for accessing to the parameters.

Failure Message

Failure Message
Sensor failure in analogue inputs. It means sensor connection is wrong or there is no sensor.

Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

Other Information

Producer Firm Information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No: 6 16369 BURSA
Tel: (224) 261 1900
Fax: (224) 261 1912

Repair and maintenance service Firm information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No: 6 16369 BURSA
Tel: (224) 261 1900
Fax: (224) 261 1912