Subscribe to Our Youtube Channel
Related Manuals for EMUGE Speedsynchro Modular/NFC
Summary of Contents for EMUGE Speedsynchro Modular/NFC
- Page 1 ® Speedsynchro Modular/NFC/IKZ ® Speedsynchro Modular/NFC/MQL ® Speedsynchro Modular/NFC Operating instruction...
-
Page 2: Table Of Contents
® Speedsynchro Modular/NFC Contents: Application range, safety instructions and technical data ......4 Application range, determined use ..................... 4 Specifications ..........................5 Safety instructions and hints ...................... 6 Proprietary rights ........................6 Dimensions and technical data ....................7 ® Putting the Speedsynchro Modular/NFC into operation ....... - Page 3 ® Speedsynchro Modular/NFC Warnings, symbols In this operating instruction the following symbols are used: Attention Marks special instructions, rules and prohibitions, which are important in order to avoid any damage. Please observe these instructions! Note Marks application instructions and other useful information. Sectional view: Sensors Electronics and NFC Antenna...
-
Page 4: Application Range, Safety Instructions And Technical Data
IKZ for coolant-lubricant pressures up to 50 bar MQL for 1-channel or 2-channel - MQL systems, up to 10 bar For correct use, the Speedsynchro Modular/NFC must be secured against twisting in the machine spindle. This requires a stop fixture adapted to the machine-side stop block. -
Page 5: Specifications
® Speedsynchro Modular/NFC 1.2 Specifications ® Further characteristics of the Speedsynchro Modular/NFC: The Speedsynchro ® Modular/NFC uses an integrated gear ratio of 1:4,412. (This enables the machine spindle to be operated in a lower speed range, thus saving energy up to 90%) ... -
Page 6: Safety Instructions And Hints
Any form of multiplication, processing, broadcasting, passing on to third parties - also in the form of extracts - and any kind of use outside the boundaries of proprietary rights requires the written consent of EMUGE GmbH&Co.KG. Operating instruction edition: 01.09.2022... -
Page 7: Dimensions And Technical Data
® Speedsynchro Modular/NFC 1.5 Dimensions and technical data ® Picture 1: Dimensions of Speedsynchro Modular/NFC ® Table 1: Technical data of Speedsynchro Modular/NFC max. spindle Cutting Clamping Collet Article max. Transmission Type Ø D speed range range size [bar] ratio number –1 [min... -
Page 8: Putting The Speedsynchro
Fixing bolt If the angular position is specified when ordering, the stop fixture will be pre- adjusted by EMUGE at delivery. First use, please see point 1 + 3, page 9 If the angular position is not specified when ordering, the stop fixture must be adjusted at the first use. - Page 9 ® Speedsynchro Modular/NFC ® Please note the respective notice on the Speedsynchro Modular/NFC: 1. Engage locking pin in fixing ring. Fixing ring 2. Loosen clamping screw. ® 3. Change the Speedsynchro Modular/NFC into machine spindle by hand. 4. The fixing bolt must engage in the stop block of the machine, if necessary twist the housing.
-
Page 10: Assembly Of The Coolant-Lubricant Tube Depending On Shank Type
® Speedsynchro Modular/NFC Attention Owing to the stop fixture it is possible that a second tool place in the tool exchanger may be required. It is therefore necessary to carry out a manually operated test run before the putting into operation. For automatic tool exchange we recommend to reduce the tool exchange speed. -
Page 11: Using The Speedsynchro Modular/Nfc With Adjustment Screw
® Speedsynchro Modular/NFC ® Using the Speedsynchro Modular/NFC with adjustment screw ® On option we may supply adjustment screws for the Speedsynchro Modular/NFC adapted to the threading tool. Attention Do not use the Speedsynchro Modular-NFC/MQL without adjustment screw and coolant-lubricant tube! 1. - Page 12 ® Speedsynchro Modular/NFC Screw in the adjustment screw up to dimension L max., please refer to , page Table 2 Note The traverse is 2 mm in direction of tap/cold-forming tap. Traverse 2 mm L max. Table 2: maximum screw-in depth of the adjustment screw Dimension L max.
-
Page 13: Programming Notes
® Speedsynchro Modular/NFC 2.3 Programming notes ® The transmission ratio of the Speedsynchro Modular/NFC is 1:4,412. This results in the following programming guidelines. Feed f f = P x 4,412 = Feed [mm/ rev. = Pitch of threading tool [mm] ... -
Page 14: Re-Putting Into Operation
® Speedsynchro Modular/NFC Attention When working with coolant-lubricant: The maximum coolant-lubricant pressure is 50 bar. When working with minimum-quantity lubrication: The maximum coolant-lubricant pressure is 10 bar. The coolant-lubricant supply occurs centrally through the spindle. √ ® The Speedsynchro Modular/NFC is ready for use. 2.4 Re-putting into operation ®... -
Page 15: Sealing Disk
® Speedsynchro Modular/NFC 2.5 Sealing disk Application The sealing disks are inserted into the clamping nuts for producing threads with internal coolant supply or minimum quantity lubrication. The sealing disks additionally avoid the penetration of dirt and chips into the collet slots. We do recommend the use of sealing disks. -
Page 16: Collet
® Speedsynchro Modular/NFC 2.6 Collet Application The adaptation of the tap/cold-forming tap is done via collets type ER and/or ER/GB. With collets type ER the tap/cold forming tap is centered and clamped via the shank diameter. With collets type ER/GB the torque - arising during the thread producing operation - is additionally transferred via the square integrated in the collet. -
Page 17: Assembly Of The Tap/Cold-Forming Tap
® Speedsynchro Modular/NFC 2.7 Assembly of the tap/cold-forming tap 1. Insert tap/cold-forming tap If collet and tool are provided with a square, the tool must be turned into position in order to be inserted into the square of the collet! 2. -
Page 18: Remove Of The Tap/Cold-Forming Tap, Clamping Nut And Sealing Disk
® Speedsynchro Modular/NFC 2.8 Remove the tap/cold-forming tap, the clamping nut and the sealing disk 1. Loosen the clamping nut with wrench Attention In order to avoid damaging of ® Speedsynchro Modular/NFC parts, it is necessary during the loosening of the clamping nut via wrench ... -
Page 19: Readout Operating Data Via Nfc Interface
Depending on the smartphone model, the EMUGE app opens automatically and the operating data can be read. If the app does not open automatically, it must be opened manually before coupling the devices. -
Page 20: Display In The App
Shows the current date and time of time zone Europe / Berlin. Critical: Please return for maintenance 9 Device number Shows the unique device number in addition to the article number, is assigned by EMUGE upon delivery. Operating instruction edition: 01.09.2022... - Page 21 ® Speedsynchro Modular/NFC A short summary of the display functions is shown in the menu selection at the top right under the item “Function description” Tapping the button in fields 3 + 6 (picture 5) also takes you to this page. There are also the terms of use and the imprint.
-
Page 22: Maintenance / Servicing
When? Who? External cleaning Periodically, depending on the degree Operator of dirt Maintenance EMUGE After producing 2 million threads or reaching 1.000 operating hours 4.2 External cleaning Clean the Speedsynchro Modular/NFC at periodic intervals with a duster, depending on how dirty the holder is. -
Page 23: Storage When Not In Use
Thus battery recycling helps protecting the environment. Used electrical devices put on the market by EMUGE can be returned to us. We will ensure an environmentally safe disposal. The current EU directives "RoHS" and "WEEE" and the "ElektroG" are observed. -
Page 24: Eu-Declaration Of Conformity
EU Directive EN 6100-6-4:2007+A1:2011 Electromagnetic compatibility (EMC) - Emission requirements for industrial environments. In case of a modification of the product not agreed with EMUGE-Werk, Lauf this declaration loses its validity. The declaration of conformity can be requested at the following address: EMUGE-Werk Richard Glimpel GmbH &... -
Page 25: Conformity Assessed
Generic standards - Emission standard for industrial environments (IEC 61000-6- 4:2006 + A1:2010) In case of a modification of the product not agreed with EMUGE-Werk Lauf this declaration loses its validity. The declaration of conformity can be requested at the following address: EMUGE-FRANKEN UK Ltd. -
Page 26: Fcc-Rules
® Speedsynchro Modular/NFC 9 FCC-Rules Valid for the United States and Canada This device with part 15 of FCC Rules. Operation is subject of the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. - Page 27 ® Speedsynchro Modular/NFC Notes: Operating instruction edition: 01.09.2022...
- Page 28 Operating instruction Article number: ZB10056.GB 10701284 Original in German, Edition: 2, last change: 01.09.2022, change stage: 1 Please keep the operating instruction for future use! EMUGE-Werk Richard Glimpel GmbH & Co. KG Fabrik für Präzisionswerkzeuge Nürnberger Straße 96-100 91207 Lauf GERMANY...
Need help?
Do you have a question about the Speedsynchro Modular/NFC and is the answer not in the manual?
Questions and answers