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Summary of Contents for EMUGE Speedsynchro Mini
- Page 1 ® Speedsynchro Mini ® Speedsynchro Mini Operating instruction...
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Page 2: Table Of Contents
® Speedsynchro Mini Contents: Application range, safety instructions and technical data ......4 Application range, determined use ..................... 4 Specifications ..........................5 Safety instructions and hints ...................... 6 Proprietary rights ........................6 Dimensions and technical data ....................7 ® Putting the Speedsynchro Mini into operation .......... - Page 3 ® Speedsynchro Mini Warnings, symbols In this operating instruction the following symbols are used: Attention Marks special instructions, rules and prohibitions, which are important in order to avoid any damage. Please observe these instructions! Note Marks application instructions and other useful information. Sectional view: ®...
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Page 4: Application Range, Safety Instructions And Technical Data
® Speedsynchro Mini 1 Application range, safety instructions and technical data 1.1 Application range, determined use ® The collet holders type Speedsynchro Mini are used on CNC-machining centers with synchronous control. They are intended for clamping of taps/cold-forming taps for thread production. -
Page 5: Specifications
® Speedsynchro Mini 1.2 Specifications ® Further characteristics of the Speedsynchro Mini: The Speedsynchro ® Mini uses an integrated gear ratio of 1:4,412. (This enables the machine spindle to be operated in a lower speed range, thus saving energy.) ... -
Page 6: Safety Instructions And Hints
Any form of multiplication, processing, broadcasting, passing on to third parties - also in the form of extracts - and any kind of use outside the boundaries of proprietary rights requires the written consent of EMUGE GmbH&Co.KG. Operating instruction edition: 13.09.2022... -
Page 7: Dimensions And Technical Data
® Speedsynchro Mini 1.5 Dimensions and technical data ® Picture 1: Dimensions of Speedsynchro Mini ® Table 1: Technical data of Speedsynchro Mini max. spindle Shank Article Cutting Clamping Collet max. Transmission Type speed range range size [bar] ratio connection number –1 [min... -
Page 8: Putting The Speedsynchro
® Speedsynchro Mini ® 2 Putting the Speedsynchro Mini into operation Attention ® The housing of the Speedsynchro Mini must be secured against twisting via stop fixture ® For the use of the Speedsynchro Mini the machine-side locking block must be mounted. 2.1 Unpacking ... -
Page 9: Locking Block Already Mounted On The Machine
® Speedsynchro Mini Fixing bolt Green marking ring Picture 3 Locking block already mounted on the machine Insert the Speedsynchro ® Mini into the spindle at the slowest speed of the tool changer. Check the correct position of the machine-side locking block. ... -
Page 10: Mounting Of The Machine-Side Locking Block On The Spindle Block
® Speedsynchro Mini Mounting of the machine-side locking block on the spindle block Mount the machine-side locking block hand-tight with two hexagon socket screws. The mounting threads on the spindle head are located on the side facing away from the machine door, M6, M8, M10, or M12, depending on the machine. Reducing sleeves are available as accessories for M6 and M8, please order these separately. - Page 11 ® Speedsynchro Mini Replace the Speedsynchro ® Mini via tool changer. Insert the Speedsynchro ® Mini again via the tool changer at slowest speed and check the correct position of the stop fixture. Note For series use, please observe the programming instructions, chapter 2.3, page 12. Operating instruction edition: 13.09.2022...
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Page 12: Programming Notes
® Speedsynchro Mini 2.3 Programming notes ® The transmission ratio of the Speedsynchro Mini is 1:4,412. This results in the following programming guidelines. Feed f = Feed [mm/ rev. f = P x 4,412 = Pitch of threading tool [mm] ... -
Page 13: Re-Putting Into Operation
® Speedsynchro Mini 2.4 Re-putting into operation ® If the Speedsynchro Mini is put back into operation as described in chapter 5, page 22, please go through the following steps: ® Clean the Speedsynchro Mini with a duster to remove any conservation oil Note Do not use any aggressive solvents. -
Page 14: Sealing Disk / Cooling Disk
® Speedsynchro Mini 2.5 Sealing disk / cooling disk Application The sealing disks or cooling disks are inserted into the clamping nuts for producing threads with internal coolant supply. The sealing disks respectively the cooling disks additionally avoid the penetration of dirt and chips into the collet slots. We do recommend the use of sealing disks or cooling disks. -
Page 15: Collets
® Speedsynchro Mini 2.6 Collets Application The adaptation of the tap/cold-forming tap is done via collets type ER and/or ER/GB. With collets type ER the tap/cold forming tap is centered and clamped via the shank diameter. With collets type ER/GB the torque - arising during the thread producing operation - is additionally transferred via the square integrated in the collet. -
Page 16: Assembly Of The Tap/Cold-Forming Tap
® Speedsynchro Mini 2.7 Assembly of the tap/cold-forming tap Clamping nut 1. Insert tap/cold-forming tap If collet and tool are provided with a square, the tool must be turned into position in order to be inserted into the square of the collet! 2. -
Page 17: Remove The Tap/Cold-Forming Tap, The Clamping Nut And The Sealing Disk
® Speedsynchro Mini Remove the tap/cold-forming tap, the clamping nut and the sealing disk 1. Loosen the clamping nut with wrench Attention In order to avoid damaging of ® Speedsynchro Mini parts, it is necessary during the loosening of the clamping nut via wrench ... -
Page 18: Readout Operating Data Via Nfc Interface
Depending on the smartphone model, the EMUGE app opens automatically and the operating data can be read. If the app does not open automatically, it must be opened manually before coupling the devices. -
Page 19: Display In The App
Shows the current date and time of time zone Europe / Berlin. Critical: Please return for maintenance 9 Device number Shows the unique device number in addition to the article number, is assigned by EMUGE upon delivery. Operating instruction edition: 13.09.2022... - Page 20 ® Speedsynchro Mini A short summary of the display functions is shown in the menu selection at the top right under the item “Function description” Tapping the button in fields 3 + 6 (picture 7, page 19) also takes you to this page.
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Page 21: Maintenance / Servicing
Who? External cleaning Periodically, depending on the degree Operator of dirt Maintenance EMUGE After producing 2 million threads or reaching 1.000 operating hours 4.2 External cleaning Clean the Speedsynchro Mini at periodic intervals with a duster, depending on how dirty the holder is. -
Page 22: Storage When Not In Use
Thus battery recycling helps protecting the environment. Used electrical devices put on the market by EMUGE can be returned to us. We will ensure an environmentally safe disposal. The current EU directives "RoHS" and "WEEE" and the "ElektroG" are observed. -
Page 23: Eu-Declaration Of Conformity
EU Directive EN 6100-6-4:2007+A1:2011 Electromagnetic compatibility (EMC) - Emission requirements for industrial environments. In case of a modification of the product not agreed with EMUGE-Werk, Lauf this declaration loses its validity. The declaration of conformity can be requested at the following address: EMUGE-Werk Richard Glimpel GmbH &... -
Page 24: Conformity Assessed
Generic standards - Emission standard for industrial environments (IEC 61000-6- 4:2006 + A1:2010). In case of a modification of the product not agreed with EMUGE-Werk Lauf this declaration loses its validity. The declaration of conformity can be requested at the following address: EMUGE-FRANKEN UK Ltd. -
Page 25: Fcc-Rules
® Speedsynchro Mini 9 FCC-Rules Valid for America/Canada: This device with part 15 of FCC Rules. Operation is subject of the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. - Page 26 ® Speedsynchro Mini Notes: Operating instruction edition: 13.09.2022...
- Page 27 ® Speedsynchro Mini Notes: Operating instruction edition: 13.09.2022...
- Page 28 Operating instruction Article number: ZB10061.GB 10723033 Original in German, Edition: 2, last change: 13.09.2022, change stage: 1 Please keep the operating instruction for future use! EMUGE-Werk Richard Glimpel GmbH & Co. KG Fabrik für Präzisionswerkzeuge Nürnberger Straße 96-100 91207 Lauf GERMANY...
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