EMUGE SoftSynchro Assembly

Sealing discs into clamping nuts

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1) Assembly of the Sealing Disk: Insert the small diameter of the disk center into the
center of the clamping nut and apply even finger pressure until the disk is properly
seated and snaps into face of nut.
2) Important: The disk must be flush with the outside of the nut and the size marking
on the disc face must be readable on the inside of the nut from the backside.
3) Removing the Sealing Disk: To remove the disk, simply press evenly on the outside
face of the disk until is snaps out.
Marking
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Assembly of Sealing Discs into Clamping Nuts

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Summary of Contents for EMUGE SoftSynchro

  • Page 1 Assembly of Sealing Discs into Clamping Nuts 1) Assembly of the Sealing Disk: Insert the small diameter of the disk center into the center of the clamping nut and apply even finger pressure until the disk is properly seated and snaps into face of nut. 2) Important: The disk must be flush with the outside of the nut and the size marking on the disc face must be readable on the inside of the nut from the backside.
  • Page 2 Assembly of ER-GB Collet and Clamping Nut Tilt Mark Bottom Press collet towards opposite side of nut until it clicks into place. Correct Assembly Collet/Nut Assembled Assembly: Insert groove of collet into the eccentric ring of nut by tilting collet towards mark on bottom of nut.
  • Page 3 Torque Wrench Recommended for Tightening Clamping Nut Hi-Q/ERC 20 Clamping Nut & A-EP Shell Type Wrench Hi-Q/ERC 32-40 Clamping Nut & A-E Shell Type Wrench Torque Wrench for Shell Type Wrench Heads Clamping Nut Recommended Maximum Torque (Nm) Torque (Nm) Hi-Q/ERC 20 32 Nm 40 Nm...
  • Page 4 Article Number SSY4 SSY3 SSY1 F315199.02 Neck Flat Neck Flat F315199.02 Emuge Assembly Device Wrench Torque Protection 1) Steel balls 2) Elastomer springs 3) Collet body neck seal assembly fixture supports holder body and neck...
  • Page 5 Alternative Assembly Method with 2 Wrenches Nut Wrench Nut Wrench Only Collet Body Support Wrench Correct Assembly Incorrect Assembly...
  • Page 6 Preventive Maintenance To insure proper performance of KSN Softsynchro tap holders, overall cleanliness of the tool holder, collet pocket, ER-GB collet, and clamping nut must be maintained on a regular basis before storage and assembly. Any dirt, dust, oil, coolant residue, fine metal particles, chips, or other contaminants, left on the collet pocket, collet, clamping nut or shank, can cause poor runout.

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