emaux CTRL Series User Manual
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emaux CTRL Series User Manual

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EMAUX CTRL SERIES
USER MANUAL
Model: Ctrl Series
EMPU22071140

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Summary of Contents for emaux CTRL Series

  • Page 1 EMAUX CTRL SERIES USER MANUAL Model: Ctrl Series EMPU22071140...

  • Page 2: Table Of Contents

    TABLE OF CONTENT INTRODUCTION ..1.1 WIRING 1.2 PLUMBING ..START UP ..PRECAUTIONS FOR USER ..Automatic Dosing pump 4.1 Control panel 4.2 Programming menu 4.2.1 Setting the Language 4.2.2 Functional setting 4.2.3 pH calibration Menu 4.2.4 Potential Redox Calibration Menu (O.R.P.) 4.2.5 Alarm 4.2.6 Factory Reset ..

  • Page 3: Introduction

    1. INTRODUCTION INSTALLATION and Start-Up MANUAL FOR CTRL SERIES DOSING PUMP Manual dosing pump: CTRL4/ CTRL 7/ CTRL 2 Automatic dosing pump: CTRL4-pH/ CTRL 7-pH / CTRL 20-pH/ CTRL4-ORP/ CTRL...
  • Page 4 CTRL4/ CTRL 7/ CTRL 20 1.Regulation area 2.Dosing head 3.Delivery connector 4.Priming valve 5.Base support (Optional) CTRL4-pH/ CTRL 7-pH / CTRL 20-pH/ CTRL4-ORP/ CTRL 7-ORP / CTRL 20-ORP 1.Regulation area 2.Dosing head 3.Delivery connector 4.Priming valve 5.Base support (Optional) The parts in contact with the liquid have been chosen in order to guarantee perfect compatibility with most chemical products normally in use.

  • Page 5: Wiring

    PRECAUTIONS READ THE FOLLOWING PRECAUTIONS CAREFULLY BEFORE PROCEEDING WITH PUMP INSTALLATION OR MAINTENANCE CAUTION! PRODUCT INTENDED FOR PROFESSIONAL USE, BY SKILLED PEOPLE CAUTION! ALWAYS DISCONNECT THE POWER SUPPLY BEFORE INSTALLING OR CARRYING OUT MAINTENANCE ON THE PRODUCT CAUTION! FOLLOW THE SAFETY PROCEDURES RELATIVE TO THE DOSED PRODUCT H 2SO4 SULPHURIC ACID Our pumps are tested with water before ex-factor y.

  • Page 6: Plumbing

    1.2 PLUMBING injection point injection connector seal pipe holder pipe clamp ring nut delivery tube delivery valve pump head priming valve suction valve suction tube foot filter priming valve connector After around 800 hours of work , tighten the bolts in the pump body, applying a tightening torque of 4 Nm.

  • Page 7: Precautions For User

    The inlet / outlet valve of the pump head must be vertical to the horizontal plane. To install the pump, the bracket provided by Emaux must be used. The pump cannot be installed horizontally or inclined; the inlet/outlet valve of the pump head...
  • Page 8 To ensure dosing function accurately, a complete set of pump which provide by Emaux (foot filter, injection valve and transparent tubes) must be used. The foot filter must be placed 5-10cm over the bottom of chemical container so to avoid being blocked by chemical precipitate and damage the pump.

  • Page 9: Automatic Dosing Pump

    Flow rate setting: due to the difference on operating condition, the actual flow rate during use would be different to the value on rating plate. If you need to have a ver y accurate flow rate control, measure the actual liquid level change in the tank during the pump is operating.

  • Page 10: Programming Menu

    4.2 Programming menu You can access the programming menu by pressing the key for over three seconds. keys can be used to run through the menu items, with the being used to access changes. The pump is programmed in constant mode in the factor y. The pump automatically returns to the operating mode after 1 minute of no activity.

  • Page 11: Setting The Language

    4.2.1 Setting the Language Programming Operation PROG PROG Makes it possible to select the language. Configuration enter The pump is set in English in the factory. Configuration Pump Functions Changes can be made by pressing the key, P100% then using keys to set the new value.
  • Page 12 4.2.2.2 Paragraph 2 – Dosage Proportional to the pH (factory setting) Programming Operation The pump measures and controls the pH of a PROG solution, programming in sequence: set-point, set-point type, proportional band and alarm band. Pump Funtions Pump Functions pH Measure Setpoint 7.00 pH Setpoint Type...
  • Page 13 4.2.2.3 Paragraph 3 – Dosage Proportional to the Potential Redox Measurement (O.R.P.) Programming Operation The pump measures and controls the pH of a solution, PROG programming in sequence: set-point, set-point type, PROG proportional band and alarm band. Configuration Set-point type: maximum enter P roportional Band...
  • Page 14 4.2.2.4 Paragraph 4 – Setting the Maximum Flow Programming Operation This makes it possible to set the PROG maximum flow offered by the pump, PROG Configuration and the programmed mode (% or enter frequency) is used as the standard unit Configuration of measurement when displaying the Pump Functions...
  • Page 15 4.2.2.7 Paragraph 7 – Delay calibration Setting Programming Operation Used to set a pump operation delay after calibration of the PROG probe (Redox or pH). PROG Configuration The setting can be disabled (Off - factory default) or else can enter be set to a delay time ranging from 1 to 60 minutes.
  • Page 16 4.2.2.9 Paragraph 9 - Statistics Programming Operation The main menu displays the pump operation times. By PROG PROG pressing the key you can access other statistics: Configuration Strokes = number of strokes made by the pump Statistic Hours enter Q.ty (L) = quantity dosed by the pump in litres; this figure Statistic strokes 1000...
  • Page 17 4.2.2.11 Paragraph 11 – Flow Alarm Programming Operation This makes it possible to activate (deactivate) PROG PROG the flow sensor. Configuration When activated (On), press the key to access Alarms Alarm Flow enter Flow the request for the number of signals that the enter Alarm Flow pump waits for before an alarm is triggered.

  • Page 18: Ph Calibration Menu

    4.2.2.13 Paragraph 13 – Flow Display Unit Programming Operation This makes it possible to set the dosage unit of PROG measurement on the display. PROG Configuration Changes can be made by pressing the key, then using the keys to set the unit of Unit Unit enter...

  • Page 19: Potential Redox Calibration Menu (O.r.p.)

    Calibration Automatic Cal. Wait..Calibration enter enter enter Automatic Automatic Buffer Sol. 7 pH Buffer Sol. 7 pH Quality 100% Automatic Cal. 7 pH Error 7 pH enter Automatic Cal. Buffer Sol.4/9 pH enter Wait..Buffer Sol. 4 pH Quality 100% Automatic Cal.

  • Page 20: Alarm

    Calibration Calibration Automatic Cal. Wait..enter enter enter Automatic Automatic Buffer Sol. 256mV Buffer Sol. 256mV Quality 100% Automatic Cal. 256mV Error 256mV enter enter Calibration Automatic Cal. Wait..enter enter Manual Buffer Sol. 256mV Buffer Sol. 600mV Quality 100% Automatic Cal.

  • Page 21: Factory Reset

    Fixed alarm LED Active flow alarm. The pump has Flashing word “Flw” not received the programmed Press the number of signals from the flow P100% sensor. Press the key to Parameter Error PROG Communication error with the restore the default to default eeprom.

  • Page 22: Terms Of The Warranty

    It excludes all expendable parts. During the warranty period, Emaux authorized reseller will repair or replace defective parts with new parts or, at the option of Emaux, serviceable used parts that are equivalent or superior to new parts in performance.
  • Page 23 EMAUX WATER TECHNOLOGY CO., LTD YOUR PREMIER SUPPLIER www.emauxgroup.com...

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