Siemens SIMATIC NET RUGGEDCOM RS401 Installation Manual
Siemens SIMATIC NET RUGGEDCOM RS401 Installation Manual

Siemens SIMATIC NET RUGGEDCOM RS401 Installation Manual

Rugged ethernet switches
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Edition
11/2022
Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS401
https://www.siemens.com/ruggedcom

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Table of Contents
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Summary of Contents for Siemens SIMATIC NET RUGGEDCOM RS401

  • Page 1 Edition 11/2022 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS401 https://www.siemens.com/ruggedcom...
  • Page 2 Preface Introduction Installing the Device SIMATIC NET Device Management Rugged Ethernet Switches RUGGEDCOM RS401 Communication Ports Technical Specifications Installation Manual Certification 11/2022 C79000-G8976-1017-12...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4: Table Of Contents

    Accessing Documentation ....................... v Registered Trademarks ......................v Warranty ..........................vi Training ..........................vi Customer Support ........................vi Contacting Siemens ....................... vii Introduction ........................... 1 Feature Highlights ....................1 Description ......................3 Required Tools and Materials ................. 4 Decommissioning and Disposal ................5 Cabling Recommendations ..................
  • Page 5 Table of Contents Serial Ports ......................24 4.4.1 Serial RS232 DB9 Ports ..................24 4.4.2 Serial RS232/RS485/RS422 DB9 Ports ..............25 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports ..............26 4.4.4 Serial Insulated Terminals ..................26 4.4.5 Connecting Multiple RS485 Devices ..............27 Technical Specifications ......................
  • Page 6: Preface

    SIMATIC NET Glossary The SIMATIC NET Glossary describes special terms that may be used in this document. The glossary is available online via Siemens Industry Online Support (SIOS) at: https://support.industry.siemens.com/cs/ww/en/view/50305045 Accessing Documentation The latest user documentation for RUGGEDCOM RS401 is available online at https:// support.industry.siemens.com.
  • Page 7: Warranty

    Preface Warranty Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 8: Contacting Siemens

    Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit https://w3.siemens.com/aspa_app/?lang=en. Mobile App Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to: •...
  • Page 9 Preface Contacting Siemens viii RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 10: Introduction

    Introduction The RUGGEDCOM RS401 is an industrially hardened, serial device server with an integrated, fully managed Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring an integrated 4 port serial server, a 4 port managed Ethernet switch, and an optional V.90 modem, the RUGGEDCOM RS401 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications.
  • Page 11 Introduction 1.1 Feature Highlights • Baud rates up to 230 kbps • Point-to-point and multi-point modes • Convert Modbus RTU to Modbus TCP • Supports multiple Modbus masters • Serial IP port redirection software to support PC applications statistics and built-in sniffer for troubleshooting Cyber Security Features •...
  • Page 12: Description

    Introduction 1.2 Description • Popular low voltage ranges: 24 VDC (10-36 VDC), 48 VDC (36-59 VDC) • Universal high-voltage range: 88-300 VDC or 85-264 VAC • CSA/UL 60950 safety approved to 85 °C (185 °F) Description The RUGGEDCOM RS401 features various ports, controls and indicator LEDs on the front panel for connecting, configuring and troubleshooting the device.
  • Page 13: Required Tools And Materials

    Introduction 1.3 Required Tools and Materials State Meaning No link detected Blinking Link activity (receive) No link activity Blinking Link activity (transmit) No link activity Ethernet Port Status LEDs Indicate the status of the associated serial port. State Meaning Blinking Link activity (receive) No link activity Blinking...
  • Page 14: Decommissioning And Disposal

    Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
  • Page 15 Introduction 1.5.2 Supported Fiber Optic Cables Cable Type Wavelength (nm) Modal Bandwidth Distance (m) (MHz·km) 100Base-FX 1000Base-SX 10GBase-SR 1300 2000 — — OM3 (50/125) 1500 — 1300 2000 — — OM4 (50/125) 3500 — 1300 2000 — — Laser optimized. RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 16: Installing The Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 17: General Procedure

    Inspect the package for damage before opening it. Visually inspect each item in the package for any physical damage. Verify all items are included. Note If any item is missing or damaged, contact Siemens for assistance. RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 18: Mounting The Device

    Installing the Device 2.3 Mounting the Device Mounting the Device The RUGGEDCOM RS401 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed on a DIN rail or directly on a panel. NOTICE Heat generated by the device is channeled outwards from the enclosure.
  • Page 19 Installing the Device 2.3.1 Mounting the Device on a DIN Rail Panel/DIN Rail Adapter DIN Rail Screw Figure 2.1 Mounting the Device to a DIN Rail (Front Panel Mount Option) Panel/DIN Rail Adapter DIN Rail Screw Figure 2.2 Mounting the Device to a DIN Rail (Side Panel Mount Option) Install one of the supplied #8-32 lock screws on either side of the device to secure the adapters to the DIN rails.
  • Page 20: 2.3.2 Mounting The Device To A Panel

    Installing the Device 2.3.2 Mounting the Device to a Panel Panel/DIN Rail Adapter DIN Rail Screw Figure 2.3 Removing the Device from a DIN Rail (Front Panel Mount Option) Panel/DIN Rail Adapter DIN Rail Screw Figure 2.4 Removing the Device from a DIN Rail (Side Panel Mount Option) Lift the device off the DIN rail.
  • Page 21 Installing the Device 2.3.2 Mounting the Device to a Panel Screw Panel/DIN Rail Adaptor Figure 2.5 Panel Mounting (Front Mount Orientation) RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 22: Connecting The Failsafe Alarm Relay

    Installing the Device 2.4 Connecting the Failsafe Alarm Relay Screw Panel/DIN Rail Adaptor Figure 2.6 Panel Mounting (Side Mount Orientation) Secure the device to the panel using four #6-32 screws. Connecting the Failsafe Alarm Relay The failsafe relay can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms.
  • Page 23: Grounding The Device

    Installing the Device 2.5 Grounding the Device more information, refer to the "RUGGEDCOM ROS Configuration Manual" for the RUGGEDCOM RS401. The following shows the proper relay connections. Normally Open Common Normally Closed Figure 2.7 Failsafe Alarm Relay Wiring Grounding the Device The RUGGEDCOM RS401 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).
  • Page 24: Connecting Power

    Installing the Device 2.6 Connecting Power Connecting Power The RUGGEDCOM RS401 supports a single integrated high AC/DC or low DC power supply Note • For 88-300 VDC rated equipment, an appropriately rated circuit breaker must be installed. • For 100-240 VAC rated equipment, an appropriately rated circuit breaker must be installed.
  • Page 25: 2.6.2 Connecting Dc Power

    Installing the Device 2.6.2 Connecting DC Power Positive/Hot (+/H) Terminal Negative/Neutral (-/N) Terminal Surge Ground Terminal Braided Ground Cable Figure 2.9 Terminal Block Wiring Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection.
  • Page 26 Installing the Device 2.6.2 Connecting DC Power Braided Ground Cable Figure 2.10 Terminal Block Wiring Connect the negative wire from the power source to the negative/neutral (-/N) on the terminal block. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection.
  • Page 27 Installing the Device 2.6.2 Connecting DC Power RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 28: Device Management

    Device Management This section describes how to connect to and manage the device. Connecting to the Device The following describes the various methods for accessing the RUGGEDCOM RS401 console and Web interfaces on the device. For more detailed instructions, refer to the "RUGGEDCOM ROS Configuration Manual"...
  • Page 29: Configuring The Device

    Device Management 3.2 Configuring the Device IP address. For more information about available ports, refer to "Communication Ports" (Page 21). Configuring the Device Once the device is installed and connected to the network, it must be configured. All configuration management is done via the RUGGEDCOM ROS interface. For more information about configuring the device, refer to the "RUGGEDCOM ROS Configuration Manual"...
  • Page 30: Communication Ports

    Communication Ports The RUGGEDCOM RS401 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through RUGGEDCOM RS401. For more information on how to access the factory data file, refer to the "RUGGEDCOM ROS Configuration Manual"...
  • Page 31: Fiber Optic Ethernet Ports

    Communication Ports 4.2 Fiber Optic Ethernet Ports WARNING Electric shock hazard – risk of serious personal injury and/or equipment interference If shielded cables are used, make sure the shielded cables do not form a ground loop via the shield wire and the RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury.
  • Page 32: Modem Port

    Communication Ports 4.3 Modem Port (Straight Tip) connectors. Make sure the Transmit (Tx) and Receive (Rx) connections of each port are properly connected and matched to establish a proper link. Port Types   Tx Connector Tx Connector Rx Connector Rx Connector Figure 4.4 LC Port Figure 4.3...
  • Page 33: Serial Ports

    Communication Ports 4.4 Serial Ports The modem card is equipped with a standard RJ11 telephone port. The following is the pin-out description for the RJ11 port:   Description Reserved (Do Not Connect) Reserved (Do Not Connect) Ring Figure 4.7 RJ11 Port Pin Configuration Reserved (Do Not Connect) Reserved (Do...
  • Page 34: 4.4.2 Serial Rs232/Rs485/Rs422 Db9 Ports

    Communication Ports 4.4.2 Serial RS232/RS485/RS422 DB9 Ports communicating with an another DCE device, such as another RUGGEDCOM RS401, the RX and TX pins must be crossed-over using, for example, a NULL modem cable. The following is the pin-out description for the RS232 DB9 ports:  ...
  • Page 35: 4.4.3 Serial Rs232/Rs485/Rs422 Rj45 Ports

    Communication Ports 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports The RUGGEDCOM RS401 can be equipped with serial RS232/RS485/RS422 RJ45 ports. Each port can be set individually through the RUGGEDCOM RS401 operating system to operate in RS232, RS485 or RS422 mode. For more information, refer to the "RUGGEDCOM ROS Configuration Manual"...
  • Page 36: 4.4.5 Connecting Multiple Rs485 Devices

    Communication Ports 4.4.5 Connecting Multiple RS485 Devices The following is the pin-out description for the RS485 insulated terminals:   Terminal Description Positive Negative Common (Isolated Ground) Figure 4.11 Serial Insulated Terminal Port 4.4.5 Connecting Multiple RS485 Devices Each RS485 port can communicate with multiple RS485 devices by wiring devices together in sequence over a single twisted pair with transmit and receive signals on the same two wires (half duplex).
  • Page 37 Communication Ports 4.4.5 Connecting Multiple RS485 Devices 120Ω 10nF 120Ω 10nF RUGGEDCOM RS401 Common (Isolated Ground) Negative Positive Shield to Earth (Connected At a Single Point) RS485 Devices (32 Total) Figure 4.12 Recommended RS485 Wiring RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 38: Technical Specifications

    Technical Specifications This section details the specifications and operating conditions of the device. Power Supply Specifications Power Internal Maximum Power Minimum Input Maximum Input Supply Type Fuse Rating Consumption 12-24 VDC 10 VDC 36 VDC 6.3 A(F) 48 VDC 36 VDC 59 VDC 2 A(T) HI (125/250 VDC)
  • Page 39: Fiber Optic Ethernet Port Specifications

    To convert from average to peak, add 3 dBm. To convert from peak to average, subtract 3 dBm. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances.
  • Page 40: Serial Port Specifications

    Technical Specifications 5.5 Serial Port Specifications Serial Port Specifications Port Type Media Distance Connector Type RS232 Standard RS232 15 m (49 ft) Shielded Serial Cable RS485 Shielded Twisted-Pair 1200 m (3937 ft) Insulated Terminals RS232/RS485/RS422 Shielded Twisted-Pair 1200 m (3937 ft) RS232/RS485/RS422 Shielded Twisted-Pair 1200 m (3937 ft)
  • Page 41 Technical Specifications 5.8 Dimension Drawings 172.0 88.6 Figure 5.1 Overall Dimensions RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 42 Technical Specifications 5.8 Dimension Drawings 98.8 134.4 12.7 Figure 5.2 Panel and Din Rail Mount Dimensions (Front Mount Option) RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 43 Technical Specifications 5.8 Dimension Drawings 125.7 Figure 5.3 Panel and Din Rail Mount Dimensions (Side Mount Option) RUGGEDCOM RS401 Installation Manual, 11/2022, C79000-G8976-1017-12...
  • Page 44: Certification

    Approvals This section details the standards to which the RUGGEDCOM RS401 complies. Note All relevant certificates and test reports are available on Siemens Industry Online Support [https://support.industry.siemens.com]. 6.1.1 UKCA This device is certified for use in Great Britain and bears the United Kingdom Certified Assessed (UKCA) marking.
  • Page 45: European Union (Eu)

    Certification 6.1.3 European Union (EU) 6.1.3 European Union (EU) This device is declared by Siemens Canada Ltd. to comply with essential requirements and other relevant provisions of the following EU directives: • EN 62368-1 Information Technology Equipment – Safety – Part 1: General Requirements •...
  • Page 46: Fda/Cdrh

    Title 21 Code of Federal Regulations (CFR) – Chapter I – Sub-chapter J – Radiological Health 6.1.6 ISED This device is declared by Siemens Canada Ltd. to meet the requirements of the following ISED (Innovation Science and Economic Development Canada) standard: • CAN ICES-3 (A)/NMB-3 (A) 6.1.7...
  • Page 47: 6.1.9 Rohs

    Certification 6.1.9 RoHS 6.1.9 RoHS This device is declared by Siemens Canada Ltd. to meet the requirements of the following RoHS (Restriction of Hazardous Substances) directives for the restricted use of certain hazardous substances in electrical and electronic equipment: • China RoHS 2...
  • Page 48 Certification 6.2 EMC and Environmental Type Tests Test Description Test Levels Severity Levels DC Power Ports ±2 kV Line-to-Earth, ±1 kV Line-to-Line AC Power Ports ±4 kV Line-to-Earth, ±2 kV Line-to-Line IEC 61000-4-6 Induced Signal Ports 10 V (Conducted) RFI D.C Power Ports 10 V AC Power Ports 10 V...
  • Page 49 Certification 6.2 EMC and Environmental Type Tests Description Test Levels Radiated RFI Enclosure Ports 35 V/m Fast Transient Signal Ports ±4 kV at 2.5 kHz DC Power Ports ±4 kV AC Power Ports ±4 kV Earth Ground Ports ±4 kV Oscillatory Signal Ports 2.5 kV Common Mode at 1 MHz DC Power Ports...
  • Page 50 For more information Siemens RUGGEDCOM https://www.siemens.com/ruggedcom Industry Online Support (service and support) https://support.industry.siemens.com Industry Mall https://mall.industry.siemens.com Siemens Canada Ltd. Digital Industries Process Automation 300 Applewood Crescent Concord, Ontario, L4K 4E5 Canada © 2022 Siemens Canada Ltd. Subject to change...

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