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Summary of Contents for Lincoln Electric W000315558
- Page 1 GAS FLOW PROGRAMMER RDM PLASMA SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE DEVICE No W000315558 - W000315559 - W000315560 8695 5535 EDITION : EN Instructions for use REF: REVISION : L DATE : 06-2018 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
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Page 3: Table Of Contents
8695 5535 CONTENTS A - IDENTIFICATION ......................... 1 B - SAFETY INSTRUCTIONS ......................2 C- DESCRIPTION ..........................3 1 - REMINDER ......................... 3 2 - NEED FOR A PROGRAMMER ................... 4 3 - DESCRIPTION ........................5 4 - OVERALL DIMENSIONS OF THE GAS UNIT ..............6 D - ASSEMBLY AND INSTALLATION .................... - Page 4 8695 5535 INFORMATIONS DISPLAYS AND PRESSURE GAUGES The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be considered as indicators For operating instructions, adjustments, troubleshooting and spare parts see safety instructions for use and maintenance ISEE No.
- Page 5 8695 5535 REVISION J 07/13 DESIGNATION PAGE NERTAMATIC Plus REVISION K 10/15 DESIGNATION PAGE Update « Spare parts » F-13 REVISION L 06/18 DESIGNATION PAGE To change logos RDM PLASMA...
- Page 6 8695 5535 RDM PLASMA...
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Page 7: A - Identification
8695 5535 / L A - IDENTIFICATION Please enter the number of your equipment in the following box. Quote this information in all correspondence. Manufacturing factory code Year manufactured Manufacturing year code Product type Product serial no. RDM PLASMA... -
Page 8: B - Safety Instructions
8695 5535 / L B - SAFETY INSTRUCTIONS For general safety instructions, please refer to the specific manual supplied with the equipment. RDM PLASMA... -
Page 9: C- Description
8695 5535 / L C- DESCRIPTION 1 - REMINDER With automatic keyhole plasma welding, any of the following defects may occur if the arc is switched off suddenly with no precaution: The plasma jet hole remains. The hole disappears but the high plasma gas flow and the decreasing intensity leads to gouging in the metal that is being solidified, with the appearance of blow holes. -
Page 10: Need For A Programmer
C- DESCRIPTION 8695 5535 / L 2 - NEED FOR A PROGRAMMER AREA 1 = Through jet welding area AREA 2 = Area where the plasma gas flow associated with appropriate intensity leads to welding similar to TIG welding (no keyhole). AREA 3 = Transit area (risk of defects) The problem of the fading phase consists in moving from area 1 to area 2 without any defect:... -
Page 11: Description
C- DESCRIPTION 8695 5535 / L 3 - DESCRIPTION 1 - Composition The RDM plasma system includes: A gas unit containing a mass flow regulating valve. A set of bundles with a length of 10m for model W000377990 17m for model W000377991 25m for model W000377992 (no pipe included) -
Page 12: Overall Dimensions Of The Gas Unit
C- DESCRIPTION 8695 5535 / L 4 - OVERALL DIMENSIONS OF THE GAS UNIT RDM PLASMA... - Page 13 C- DESCRIPTION 8695 5535 / L RDM PLASMA...
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Page 14: D - Assembly And Installation
8695 5535 / L D - ASSEMBLY AND INSTALLATION 1 - RDM CONNECTION DIAGRAM RDM PLASMA... -
Page 15: Connections
D - ASSEMBLY AND INSTALLATION 8695 5535 / L 2 - CONNECTIONS Connect J2, taking care to connect lug B1 and shielding B2 Connect J3. A 24-VAC input and two cycle command inputs (EV2-EV4 for Nertamatic 450) Connect J28. Six inputs for selecting an outside program number from 0 to 50 (NERTAMATIC 450) Connect pipe G1 from the gas supply Connect pipe G2 to the torch... -
Page 16: E - Operator's Manual
8695 5535 / L E - OPERATOR’S MANUAL Consult instruction ISEE 8695 5510 RDM PLASMA E-10... -
Page 17: F - Maintenance
8695 5535 / L F - MAINTENANCE 1 - TROUBLESHOOTING CHART Possible symptoms Possible remedies The cycle does not take place. Check the wiring of bundle F1 No gas flow. Check the presence of gas P = 3 bar VERIFICATION MEASUREMENTS Use a voltmeter with a 30V rating BOARD C4 (9357 8260) J2-1... -
Page 18: Spare Parts
F - MAINTENANCE 8695 5535 / L 2 - SPARE PARTS How to order The photos or sketches identify nearly every part in a machine or an installation The descriptive tables include 3 kinds of items: those normally held in stock: ... - Page 19 F - MAINTENANCE 8695 5535 / L VALVE UNIT normally in stock not in stock on request Item Ref. Stock Order Designation W000235049 Spare valve unit .590 7089 RDM valve bundle 9357 8103 RDM Power supply bundles ...
- Page 20 F - MAINTENANCE 8695 5535 / L BUNDLES normally in stock not in stock on request Item Ref. Stock Order Designation W000377990 10m power source / RDM control bundle W000377991 17m power source / RDM control bundle ...
- Page 21 F - MAINTENANCE 8695 5535 / L RDM PLASMA F-15...
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Page 22: Personal Notes
F - MAINTENANCE 8695 5535 / L PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com RDM PLASMA F-16...
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