Related Manuals for Lincoln Electric DIX WD 300
Summary of Contents for Lincoln Electric DIX WD 300
- Page 1 WIRE FEEDER DIX WD 300 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE DEVICE N° W000315522 8695 5601 EDITION : EN Instructions for use REF : REVISION : D DATE : 07-2019 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
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Page 3: Table Of Contents
8695 5601 CONTENTS A - SAFETY INSTRUCTIONS ......................1 1 - SERVICING ......................... 1 2 - PERSONAL PROTECTION ....................1 B - TECHNICAL SPECIFICATIONS ....................2 C - STARTING UP ..........................3 1 - INSTALLING THE REEL HOLDER..................3 2 - CONTROLS ........................4 3 - DIX WDW 100 COOLING KIT ..................... - Page 4 8695 5601 REVISIONS REVISION B 07/06 DESIGNATION PAGE To change logos REVISION C 07/17 DESIGNATION PAGE Complete update REVISION D 07/19 DESIGNATION PAGE To change logos TOPTIG...
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Page 5: A - Safety Instructions
8695 5601 / D A - SAFETY INSTRUCTIONS ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN INSTALLATION. This equipment can be associated with a welding installation, in which case it is covered by safety instructions described in the instructions for the welding installation ... -
Page 6: B - Technical Specifications
8695 5601 / D B - TECHNICAL SPECIFICATIONS Welding process TIG or plasma, welding and brazing. Wire feed speed 0 - 20m/min Wire diameter 0.8/1.0/1.2/1.6mm Steel alloys and non alloys, high-alloy steels, aluminium alloys, Welding metal magnesium alloys, copper alloys and nickel alloys 500 A 60% (ambient temperature 40 °C) Max. -
Page 7: C - Starting Up
8695 5601 / D C - STARTING UP 1 - INSTALLING THE REEL HOLDER The DIX WD 300 and reel holder are assembled with the help of the DIX WDV 100 connecting kit Connecting kit Use a female 5-mm hex key. -
Page 8: Controls
C - STARTING UP 8695 5601 / D 2 - CONTROLS The main controls are on the front. Wire feed pushbutton Torque adjustment potentiometer (wire feed force) 3 - DIX WDW 100 COOLING KIT The rapid union system is used to automatically lock the connection when the homologous element of the coupler is pushed home. -
Page 9: Wda 303 Tig Bundle Connecting Kit
C - STARTING UP 8695 5601 / D 4 - WDA 303 TIG BUNDLE CONNECTING KIT Bundle connecting kit: DIX WDA 300 - (CI77500.280) with welding current TOPTIG... -
Page 10: Other Elements
C - STARTING UP 8695 5601 / D 5 - OTHER ELEMENTS 1. Reel nut for opening and closing the reel holder cover. 2. Cover lock closing the unit cover. Rear connection A1 Connection to wire feeder A2 Connection to power source A3 Torch impact safety output A4 Primary power supply Support plate A5... -
Page 11: Adaptation To Wire Diameter
C - STARTING UP 8695 5601 / D 6 - ADAPTATION TO WIRE DIAMETER Pressure screw Compression clamp Spring blade Feed direction Drive roller Inlet bush Identification The corresponding wire diameter is provided on the front of the drive rollers : Steel wire Example : DIX DV –... -
Page 12: Wire Loading
C - STARTING UP 8695 5601 / D 7 - WIRE LOADING - Connect the bundle to the feeder. - Connect the power cable to the feeder. - Take care that all the connections are made correctly. Loose links could damage the connections and affect the welding performance. -
Page 13: D - Maintenance And Troubleshooting
8695 5601 / D D - MAINTENANCE AND TROUBLESHOOTING Before any work, the welding equipment must be stopped 1 - MAINTENANCE Because it uses high-quality components, the wire feeder requires virtually no maintenance. Users are advised to perform regular inspections to ensure trouble free service. The frequency of each inspection and the maintenance operations will depend on the conditions of use of the wire feeder. -
Page 14: Troubleshooting
D - MAINTENANCE 8695 5601 / D 2 - TROUBLESHOOTING All the products undergo stringent inspections during and after manufacturing. If any operating fault does occur, please check the wire feeder with help of the table below. FAULT POSSIBLE CAUSE REMEDY THE WIRE REEL USED IS NOT The wire is fed in... -
Page 15: Wiring Diagram
D - MAINTENANCE 8695 5601 / D 3 - WIRING DIAGRAM TOPTIG D-11... - Page 16 D - MAINTENANCE 8695 5601 / D TOPTIG D-12...
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Page 17: Spare Parts
D - MAINTENANCE 8695 5601 / D 4 - SPARE PARTS How to order The photos or sketches identify nearly every part in a machine or an installation The descriptive tables include 3 kinds of items: those normally held in stock: ... - Page 18 D - MAINTENANCE 8695 5601 / D Drive system normally in stock not in stock on request Item Ref. Stock Order Designation Screws presser roller assembly / 719070401 Wire pipe / 650103006 Wire guide block / 71901030016 ...
- Page 19 D - MAINTENANCE 8695 5601 / D DV AP 0300 CI80060.200 drive motor normally in stock not in stock on request Item Ref. Stock Order Designation Motor unit / DV - 01 - P Drive motor / DV - 02 - P ...
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Page 20: Personal Notes
D - MAINTENANCE 8695 5601 / D PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com TOPTIG D-16...