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CPM 400 BLACK
CPM 400 BLACK
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
N° W000401873 - AS-CS-04097674 - W000377822 - W000377823
N° W000401873 - AS-CS-04097674 - W000377822 - W000377823
EDITION
: EN
REVISION
: C
DATE
: 02 - 2021
HPi NERTAJET TORCH
W000403656
W000403656
Instructions for use
REF : 8695 4593
Original instructions
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Summary of Contents for Lincoln Electric CPM 400 BLACK
- Page 1 HPi NERTAJET TORCH CPM 400 BLACK CPM 400 BLACK SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE N° W000401873 - AS-CS-04097674 - W000377822 - W000377823 N° W000401873 - AS-CS-04097674 - W000377822 - W000377823 W000403656 W000403656 EDITION...
- Page 2 For your safety,there follows a non-restrictive list of recommendations or requirements, many of which appear in the employment code. Finally we would ask you kindly to inform your supplier of any error which you may find in this instruction manual. CPM 400 BLACK...
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Page 3: Table Of Contents
4 - CPM 400 BLACK Double flow stainless steel/Alu assembly «45-90-130A-200A» straight cut ------------------ 5 - CPM 400 BLACK Double flow stainless steel/Alu assembly «130-260-400A» straight cut and bevel ---------- 6 - TORCH ASSEMBLY PROCEDURE FOR CPM 400 BLACK ------------------------------------------------ 7 - BUNDLE AND CONNECTOR CPM 400 BLACK --------------------------------------------------------- D - TORCH LEAD-BUNDLES ................ - Page 4 REVISIONS REVISION DATE : 10/19 DESIGNATION PAGE Add torch 1.6m B2, C35 REVISION DATE : 02/21 DESIGNATION PAGE Removal CPM 600wi Torch CPM 400 BLACK...
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Page 5: A - Safety Instructions
B - DESCRIPTION 1 - GENERAL The CPM 400 BLACK torch is a plasma cutting tool that is necessarily mechanised and designed to be coupled with a NERTAJET HPi installation. In a CPM 400 BLACK torch an electrode is inserted with a shape suitable for plasmagene gas, selected according to the application. -
Page 6: Characteristics Of The Fluid
The water used must be demineralised with neutral pH (between 6.5 and 8.3), hardness below 10°Fand resistivity above 100 KΩ/cm²/cm. Depending on the characteristics of the water, use either a demineraliser, or a reverse osmosis system or any other deionising system. CPM 400 BLACK... -
Page 7: Torch Cooling
4 - TORCH COOLING To cool the plasma cutting torches in closed circuit with the FRIOJET, the following coolants may be used: - either freezcool - or distilled water Special Freezcool liquid « Red » => W000010167 (9.6l can) This coolant is: - antifreeze down to -27°C - anti-algae - anti-corrosive... -
Page 8: Process Cases Cpm 400 Black
5 - PROCESS CASES CPM 400 BLACK W000374198 NERTAJET HP150 (30 à 130A) case 30-50-80-100-130 W000374317 NERTAJET HP300 (200 & 260 A) drawer complement 200-260 W000374318 NERTAJET HP450 (400 A) drawer complement W000374319 Complement bevel (130 & 260 A) 130B-260B... -
Page 9: Compatibility Of Diffusers
6 - COMPATIBILITY OF DIFFUSERS ATTENTION to the compatibility of diffusers and torch CPM 400 BLACK W000403656 CPM 400 «V2» W000373985 CPM 400 «V1» W000275431 Reference Reference Description W000382599 W000402839 Plasma gas diffuser CPM400 BLACK « 30A » W000382600 W000402840 Plasma gas diffuser CPM400 BLACK « 50A »... -
Page 10: C - Description Of Assembling In Plasma Cutting Process
C - DESCRIPTION OF ASSEMBLING IN PLASMA CUTTING PROCESS 1 - CPM 400 BLACK Double flow steel assembly «30-130A» straight cut 130-100A CPM 400 BLACK... - Page 11 Straight cut DOUBLE FLOW STEEL ASSEMBLY «30A - 130A» Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836 Silicone grease...
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Page 12: Cpm 400 Black Double Flow Steel Assembly "200-260A" Straight Cut
2 - CPM 400 BLACK Double flow steel assembly «200-260A» straight cut 260A 200A CPM 400 BLACK... - Page 13 Straight cut DOUBLE FLOW STEEL ASSEMBLY «200A - 260A» Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836 Silicone grease...
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Page 14: Cpm 400 Black Double Flow Steel Assembly "130-260-400A" Straight Cut And Bevel
3 - CPM 400 BLACK Double flow steel assembly «130-260-400A» straight cut and bevel 130A 400A 260A CPM 400 BLACK... - Page 15 DOUBLE FLOW STEEL ASSEMBLY «130A - 260A - 400A» Straight cut and bevel Reference Part no. Description Symbol Torch tip CPM400 BLACK and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
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Page 16: Cpm 400 Black Double Flow Stainless Steel/Alu Assembly "45-90-130A-200A" Straight Cut
4 - CPM 400 BLACK Double flow stainless steel/Alu assembly «45-90-130A-200A» straight cut 130A 200A CPM 400 BLACK... - Page 17 DOUBLE FLOW STAINLESS STEEL/ALUMINIUM ASSEMBLY «45A - 90A - 130A - 200A» Straight cut Reference Part no. Description Symbol CPM400 BLACK torch tip and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Seal, 6.75x1.78 Nitrile W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
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Page 18: Cpm 400 Black Double Flow Stainless Steel/Alu Assembly "130-260-400A" Straight Cut And Bevel
5 - CPM 400 BLACK Double flow stainless steel/Alu assembly «130-260-400A» straight cut and bevel 400A 260A 130A CPM 400 BLACK... - Page 19 DOUBLE FLOW STEEL/ALUMINIUM ASSEMBLY «130A - 260A - 400A» Straight cut and bevel Reference Part no. Description Symbol CPM400 BLACK torch tip and its keys (W000275438 and W000403656 W000372624) W000275464 Torch seal W000372925 Nitrile seal, 6.75x1.78 W000275438 CPM400 BLACK key for immersion pipe W000372624 CPM400 BLACK multi-purpose key W000382836...
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Page 20: Torch Assembly Procedure For Cpm 400 Black
6 - TORCH ASSEMBLY PROCEDURE FOR CPM 400 BLACK CPM 400 BLACK... -
Page 21: Bundle And Connector Cpm 400 Black
7 - BUNDLE AND CONNECTOR CPM 400 BLACK Bundle and connector HPi Reference Part no. Description Symbol Torch CPM400 BLACK HPi (connector + bundle) 1.1 m. W000401873 Connectors compatible with BRTi AS-CS-04097674 Torch CPM400 BLACK HPi (connector + bundle) 1.6 m. -
Page 22: D - Torch Lead-Bundles
D - TORCH LEAD-BUNDLES 1 - CONNECTING THE BUNDLES NEAR THE CPM 400 BLACK TORCH BRTi Mark Designation Annular gas Cooling circuit inlet + current supply Vortex Cutting gas Cooling circuit return + current supply Nozzle cable Plate detection (for connection on the torch body) -
Page 23: Connecting The Bundles Near The Brti Unit
2 - CONNECTING THE BUNDLES NEAR THE BRTi UNIT Mark Inputs Mark Outputs Pilot gas/marking input Pilot gas/marking line Cutting gas input Cutting gas line Annular gas 1 input CPM400 BLACK torch annular gas line Annular gas 2 input CPM PRO INOX torch annular gas line Option (Water for vortex) Torch SV control cable - Y9 Cooling (return) -
Page 24: E - Upkeep And Maintenance
During the cutting operation, the tip of the torch may be heated considerably. Before removal, it is imperative to use protective equipment. 1 - UPKEEP AND MAINTENANCE CPM 400 BLACK plasma cutting torches are the seat of various phenomena which create the plasma arc. To do this, they are supplied with : - electric energy,... -
Page 25: Basic Rules To Follow For Cpm 400 Black Torch Assembly
2 - BASIC RULES TO FOLLOW FOR CPM 400 BLACK TORCH ASSEMBLY The consumables and torch are to be stored in a clean dry place. Never use soiled or over-used consumables. • The hafnium slug of the electrode must not be worn « U1 » (crater depth) above : - 1mm : 30-50 A - 1.5 mm: 80 to 130A... -
Page 26: Trouble Shooting
- Dipping tube in poor condition (water flowrate condition). 4 - SPARE PARTS Spare parts relating to the consumables of the torch CPM 400 BLACK can be found in section : « C - Description of assembling in plasma cutting process »... - Page 27 Users guide...
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Page 28: Personal Notes
PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com CPM 400 BLACK...
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