Z3 Technology HE4K-DCK-1x Hardware Specification

Z3 Technology HE4K-DCK-1x Hardware Specification

4k h.265 & h.264 video encoder system
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Hardware Specification
4K H.265 & H.264 Video Encoder System
HE4K-DCK-1x and FV4K-DCK-1x
Model Names:
DOC-USR-0100-09
Manual Version 1.01.03
February 3, 2021
Before attempting to connect or operate this product, please read these instructions carefully and save this manual for future use.
Copyright © 2021 Z3 Technology, LLC. All rights reserved.
Sony is a trademark of Sony Corporation.
This document contains proprietary information of Z3 Technology, LLC ("Z3"). This document may not be used, reproduced, disclosed, or
disseminated to anyone without the prior written approval of an authorized representative of Z3. Z3 reserves the right to change this product at
any time and without notice. All product names, trademarks, trade names, service marks, or service names mentioned in this document are the
property of their respective owners.
Z3 Technology, LLC incorporates HDMI® technology. The terms of HDMI and HDMI High-Definition Multimedia Interface, and
the HDMI Logo are trademarks or registered trademarks of HDMI Licensing LLC in the United States and other countries.

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Summary of Contents for Z3 Technology HE4K-DCK-1x

  • Page 1 Sony is a trademark of Sony Corporation. This document contains proprietary information of Z3 Technology, LLC ("Z3"). This document may not be used, reproduced, disclosed, or disseminated to anyone without the prior written approval of an authorized representative of Z3. Z3 reserves the right to change this product at any time and without notice.
  • Page 2 Updated FV4K-DCK-15 to EIB-UAV-01. Added EIB-UAV-01 Bill of 1.01.02 04/26/2019 Materials. Added EIB-UAV-01 Block Diagram Updated Figure 1 and Figure 11 with 30-0091-12. Added tables 21 and 1.02.03 02/03/2021 ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 3: Table Of Contents

    7.4 I/O Interface PCB ....................29 APPENDIX 1: EXAMPLE OF PROPER THERMAL DISSIPATION ............34 Materials Needed: ......................34 Assembly Procedure: ..................... 35 ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 4 Figure 25 Attach “Thermal Pad 1” to the Aluminum Heat Sink ..........41 Figure 26 Connect and Attach the FCB-ER8300 Camera ............41 Figure 27 Attach the Enclosure Top ................... 42 ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 5 Table 23 J1 FV4K-DCK-15 pin out connectors: ..............31 Table 24 J2, J3, J4, J5 EIB-UAV-01 pin out connectors: ............32 Table 25 Bill of Materials for EIB-UAV-01: ................32 ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 6: General Description

    They can also accept 4K UHD video at 30 fps via micro-HDMI jack. 58 mm Figure 1 HE4K-DCK-1X Front Dimensions ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 7: Features

    Optional chassis for block camera and encoder assembly available** ▪ * In H.264 mode only. ** Contact Z3 Technology for more information. ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 8: Physical

    KEL connector with a KEL cable provided. Be sure to use only the KEL cable provided by Z3 Technology. Different KEL cables have different wiring configurations, using the wrong configuration will result in permanent damage to the camera or encoder.
  • Page 9: Figure 2 He4K-Dck-1X Physical Block Diagram (Chassis & Camera Not Included)

    Figure 2 HE4K-DCK-1X Physical Block Diagram (Chassis & Camera Not Included) Figure 3 shows a block diagram of the HE4K-DCK-1X system. Figure 3 HE4K-DCK-1X Block Diagram ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 10: Thermal Considerations

    125 °C and max ambient temperature of 70 °C. Xilinx specifies a θ of 10.6 °C/W for this FPGA U7, Front End PCB 85 °C package (CSG225). ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 11: Table 1 Temperature Critical Components

    Table 1 Temperature Critical Components When designing the thermal dissipation for the HE4K-DCK-1X it is important to consider the thermal behavior of all parts of the system, including the PCBs, enclosure, camera block, etc. While the majority of the power dissipation comes from the components listed in the table above, other parts such as the DDR chip, power IC’s and inductors also contribute some power to the system and cause...
  • Page 12: Camera Connections

    Z3 Technology provides the correct cable as part of the HE4K-DCK-RPS complete starter kit system. The KEL cable is also sold separately (ordering part number: CBL-0025-01). Please ONLY USE THE CABLE PROVIDED BY Z3 TECHNOLOGY to connect the Sony FCB-ER8300 to the I/F Front End PCB of the HE4K- DCK-1X.
  • Page 13: 5.2 Connection To A Generic Hdmi Camera

    ▪ 5.2 Connection to a Generic HDMI Camera A Micro-HDMI port is also available on the Interface Front End PCB of the HE4K-DCK-1X. If both HDMI and KEL connections are detected, the system will default to the HDMI connection. Figure 7 Micro-HDMI Connection ____________________________________________________________________________________ Z3 Technology, LLC ♦...
  • Page 14: Specifications

    -5 °C 70 °C Open air, unobstructed air flow Storage Temperature -20 °C 80 °C 20% to 70% RH, non-condensing Table 2 Specifications ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 15: Hardware Features

    CONFIDENTIAL DOC-USR-0100-09 HARDWARE FEATURES The following section describes the I/O jacks and controls of the three board HE4K-DCK-1X camera dock video encoder system. 7.1 HE4K Interface Front End PCB The HE4K Interface Front End PCB converts the video format provided by the FCB-ER8300 or a Micro- HDMI jack to LVDS as required by the encoder board.
  • Page 16: Table 3 Ife Pcb J1/Er8300 Pin Out

    This is a standard Micro-HDMI (Type D) connector. The pin assignments are standard per HDMI specification and shown in the table below. ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 17: Table 4 Ife Pcb J2 Pin Out

    90DP-0.4V(51) connector or equivalent. This connector mates with J7 on the Main Encoder PCB. Pin Signal Pin Signal STATUS_SELECT MIPI0_D1M STATUS_OUT MIPI0_D1P I2C_SDA I2C_SCL ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 18: Table 6 Ife Pcb J4 Pin Out

    +3.3V from Encoder PCB +3.3V from Encoder PCB MIPI2_D2P +3.3V from Encoder PCB MIPI2_D2M +3.3V from Encoder PCB Table 6 IFE PCB J4 Pin Out ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 19: 7.2 Fv4K Interface Front End Pcb

    The FV4K Interface Front End PCB contains input circuits supporting a ER8300 camera or micro-HDMI video input at up to 4K at 30 fps, a analog composite video input and a multi-format digital input ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 20: Figure 9 Fv4K Interface Front End Pcb

    All signals on the left side of the table are LVDS. Signals on the right side are LVCMOS (not currently supported) with 1.8V level, except the UART and I2S pins 70 through 82, which are LVCMOS (not currently supported) 3.3V. ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 21 +12V Power From Encoder MIPI2_D3P CV1_INT MIPI2_D3M CV1_RST HI_RST MIPI2_D1P UART2_TXD MIPI2_D1M UART2_RXD MIPI2_CKP I2S_LRCLK MIPI2_CKM I2S_SCLK I2S_DAT MIPI2_D0P MIPI2_D0M +3.3V From Encoder ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 22: Table 9 Pinout Of J4 Interface Connector

    Please note that this connector is wired in parallel with J6 pin 8, so only one source of composite video can be connected at any time. ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 23: 7.3 Main Encoder Pcb

    JTAG Connector Front End Interface Micro SD Card Ethernet PHY, RS232 Power Input Digital I/O Analog Audio I/O Table 11 CPU Board Connectors ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 24: Table 12 Main Encoder Pcb J1 Pin Out

    MIPI0_CKP VI1_HS (1.8V) VI1_VS (1.8V) MIPI0_D2M MIPI0_D2P +1.8V Power VI1_DATA0 (1.8V) +1.8V Power VI1_DATA1 (1.8V) MIPI1_D3P MIPI1_D3P VI1_DATA2 (1.8V) VI1_DATA3 (1.8V) MIPI1_D1P ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 25: Table 13 Main Encoder Pcb J7 / J3 Pin Out

    I2S_SD_RX (3.3V) MIPI2_D0P I2S_SD_TX (3.3V) MIPI2_D0M +3.3V +3.3V MIPI2_D2P +3.3V MIPI2_D2M +3.3V Table 13 Main Encoder PCB J7 / J3 Pin Out ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 26: Table 14 Ethernet/Rs232 Connector Pin Out

    UART4_RXD (Version 2 only) MDI_0- MDI_1+ RS232_TX MDI_1- RS232_RX MDI_2+ MDI_2- LED1_LINK / PHY_AD1 MDI_3+ LED0_ACTIV / PHY_AD0 MDI_3- Table 14 Ethernet/RS232 Connector Pin Out ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 27: Table 15 Encoder Pcb Power Input Connector Pin Out

    GPIO6_2 / SPI1_CSN0 USB_DP GPIO5_7 / SPI1_SCLK / I2C1_SCL USB_DM Table 16 Main Encoder Version 1 PCB Digital I/O Connector Pin Out ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 28: Table 17 Main Encoder Version 2 Pcb Digital I/O Connector Pin Out

    The Analog Audio I/O connector mates with J31 in the I/O Jacks PCB. Pin Signal MIC_BIAS output MIC_IN_P input MIC_IN_N input AUD_OUT_L output Table 18 Main Encoder PCB Audio I/O Connector Pin Out ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 29: 7.4 I/O Interface Pcb

    Power +12V to Main Encoder; +3.3V from Main Encoder Analog audio input and output Table 19 Main Encoder PCB and I/O Jack PCB Mating ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 30: Table 20 I/O Jack And Poe Pcb Connectors

    The tact switch can drives the GPIO0_3 pin, ball W17 of the CPU. This signal can be used by the software to implement special functionality such as a 1-key recovery mechanism or other user- defined functions. ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 31: Table 23 J1 Fv4K-Dck-15 Pin Out Connectors

    RX minus (corresponds to RJ45 pin 6) RX plus (corresponds to RJ45 pin 3) TX minus (corresponds to RJ45 pin 2) TX plus (corresponds to RJ45 pin 1) ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 32: Figure 12 Eib-Uav-01 Pcb Layout

    20021121 Header Male 2x8- 1D27MM-SM 8X2M pin, 1.27mm, HDR8X1M- JH066 HEADER Harwin M50- Header Male 8- 1D27MM-SM 8X1M 3630842 pin 1.27mm Vert ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 33: Figure 13 Eib-Uav-01 J2 & J3 Pinout Connectors

    HE4K-DCK-1x & FV4K-DCK-1x HARDWARE SPECIFICATION CONFIDENTIAL DOC-USR-0100-09 Figure 13 EIB-UAV-01 J2 & J3 Pinout Connectors ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 34: Appendix 1: Example Of Proper Thermal Dissipation

    APPENDIX 1: EXAMPLE OF PROPER THERMAL DISSIPATION The following provides an example of successful thermal implementation of the HE4K-DCK-1X electronics. Some but not all variants of the HE4K-DCK-1X and FV4K-DCK-1X include heat sink, cooper strip, and thermal pad. Please contact sales@z3technology.com for details.
  • Page 35: Assembly Procedure

    2) Insert the I/O Jack and PoE PCB into the enclosure so the I/O’s are in their appropriate holes and use four M3 stand offs to attach it. Figure 15 Attach I/O Jack and PoE PCB to Enclosure ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 36: Figure 16 Reattach Nut To Power Jack

    6) Bend PH3 where it aligns with the bottom of the PCB. Figure 17 Attach Heat Sink and “Thermal Pad 3” to Main Encoder PCB ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 37: Figure 18 Attaching Main Encoder Pcb To I/O Jack And Poe Pcb Within The Enclosure

    8) Push down the lower portion of the PH3 in the enclosure bottom so that it is making good contact with the enclosure. Figure 19 Ensure the Heat Sink Makes Contact with the Enclosure ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 38: Figure 20 Attaching The Interface Front End Pcb

    10) Attach the Interface Front End PCB to the Main Encoder PCB within the enclosure bottom using two locking screws. Figure 20 Attaching the Interface Front End PCB ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 39: Figure 21 Attach "Thermal Pad 2-1" And "Thermal Pad 2-2

    12) Apply thermal paste to the bottom of the aluminum heat sink. Figure 22 Apply Thermal Paste to the Aluminum Heat Sink ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 40: Figure 23 Attach The Aluminum Heat Sink To 30-0056-02

    14) Also attach the aluminum heat sink to the enclosure bottom using two black M3x6 flat-head screws. Figure 24 Attach the Aluminum Heat Sink to the Enclosure Bottom ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 41: Figure 25 Attach "Thermal Pad 1" To The Aluminum Heat Sink

    Figure 26 Connect and Attach the FCB-ER8300 Camera 19) Align the enclosure top on the unit, and use four M2x3mm finishing screws to attach it to the top of ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...
  • Page 42: Figure 27 Attach The Enclosure Top

    FCB-ER8300 camera. 20) Use eight M2x3mm finishing screws to attach the enclosure top to the enclosure bottom. Figure 27 Attach the Enclosure Top ____________________________________________________________________________________ Z3 Technology, LLC ♦ 100 N. 8th St. STE 250 ♦ Lincoln, NE 68508-1369 USA ♦ +1.402.323.0702...

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Fv4k-dck-1x

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