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10. WINDSHIELD
10.1 With assistance, install the windshield to the wind-
shield support (see fig. 10.1). Use four 5/16-18 x 1 3/4"
long flat head bolts, four steel washers, and four lock-
nuts. Per fig. 10.1.1, install 3/4" thick plastic spacers
between the plastic hinge and the windshield support. Do
not tighten.
10.2 To install the windshield bottom latches into the
cowl brackets, open the windshield slightly. Grasp and
squeeze the spring-loaded tabs and cradle the latches into
the cowl brackets, aligning the tab bosses with their re-
spective mounting holes.
10.3 To close, grasp the windshield bottom edge and lift
slightly while pushing closed. Fully close latches. Align
sides of windshield with side frames and tighten hinges.
HINGES ARE PLASTIC COMPONENTS. DO NOT
OVERTIGHTEN. TORQUE TO 7 FT.-LBS. MAX.
11. ROOF AND ROLL BAR BRACKETS
11.1 With a Phillips head screwdriver, poke holes
through the headliner from the inside surface to the out-
side surface. With assistance, install the roof as shown in
figure 11.1. Use the following combinations of bolts: the
two round holes in the top of the roof use two 5/16-18 x
3/4" long button head bolts, two steel washers, and two
plastic washers on the outside surface. These two bolts
thread into factory installed threaded inserts in the top of
the side frames. The two front middle holes (square) use
two 5/16-18 x 3/4" long button head bolts, two steel
washers, and two plastic washers on the outside surface
and two steel washers and two locknuts on the inside
surface. The last two front square roof holes use two 5/16
-18 x 1" long button head bolts, two steel washers, and
two plastic washers on the outside surface and two steel
washers and two locknuts on the inside surface.
11.2 Per figure 11.2, install two roll bar bracket mounts
to the holes in the back of the roof with two 5/16-18 x 1"
long button head bolts, four steel washers, and two nylon
lock nuts per mount. Note that the four bolts should
have the bolt head on the inside of the cab, so as not
to interfere with the soft sided rear curtain.
11.3 Install two roll bar brackets with two 5/16-18 x 1"
long button head bolts, four steel washers, and two nylon
lock nuts per bracket, as shown in figure 11.2.
Fig. 11.2 Roof (viewed from the back)
Fig. 10.1 Windshield installed
Fig. 10.1.1 3/4" thick spacer block
install these two first (no locknuts required)
3/4" long bolts
Fig. 11.1 Roof (viewed from the front)
p. 10 of 16
3/4" thick
plastic spacer
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