Controls C3-100-AS Product Manual
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Controls C3-100-AS Product Manual

Engine display & control, j1939 engines
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Product Manual
Engine Display & Control
J1939 Engines
Part Number: C3-100-AS
Revision: 3.0
______________________________________________________________________________________________________________________________________
Copyright  Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

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Summary of Contents for Controls C3-100-AS

  • Page 1 Product Manual Engine Display & Control J1939 Engines Part Number: C3-100-AS Revision: 3.0 ______________________________________________________________________________________________________________________________________ Copyright  Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...

  • Page 2: Table Of Contents

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S TABLE OF CONTENTS PRIOR TO STARTING ENGINE……... ……………………………………………………………………..……………….…………………………..MANUAL THROTTLE SETTINGS PANEL OPERATION……..……..… ……………………………………….………………………………………….………………………………..

  • Page 3: Prior To Starting Engine

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PRIOR TO STARTING ENGINE Prior to starting the engine, select the proper throttle control mode required for application.

  • Page 4: Panel Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL OPERATION MANUAL OPERATION 1) Engine Start - Turn key to the RUN position...

  • Page 5: Auto Start/Stop Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S AUTO START/STOP OPERATION 1) Engine Start - Turn key to AUTO position Engine start/stop based on auto start/stop settings. Panel display shows “Auto Start ARMED”...

  • Page 6: Sleep Mode

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S SLEEP MODE To minimize current draw, the panel goes into a sleep mode two minutes after being set in auto mode.

  • Page 7: Module Connector

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MODULE CONNECTOR Primary Connector 14 Pin - 6 -...
  • Page 8 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Primary Connector (14 Pin) Function Function Relay #2 – Fuel/Run J1939 Low Relay #1 – Pre Alarm...

  • Page 9: Pannel Connector

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S PANEL CONNECTORS (RECOMMENDED) 1. Engine Harness Connector –Deutsch 21 pin (HDP24-24-21PE) 21 Pin Engine Harness Connector...

  • Page 10: Engine Alarms, Codes And Messages

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S ENGINE ALARMS, CODES AND MESSAGES Engine ECU Alarm/De-Rate/Shut Downs It is important to understand panel operation with respect to engine safety protections, alarms, and fault codes.

  • Page 11: Active And Stored Engine Ecu Codes

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Indicator Lamps The panel red (alarm) and amber (pre alarm) lamp indicators. Engine Engine...

  • Page 12: Control Panel Specific Alarms And Shut Downs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL SPECIFIC ALARMS AND SHUT DOWNS The panel has its own engine safety alarms and shut downs that can be enabled. These alarms and shut downs are managed by the control panel independent from the engine ECU.

  • Page 13: Control Panel Analog And Digital Inputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL ANALOG AND DIGITAL INPUTS The panel is shipped from the factory with the bold print inputs pre-wired and enabled in the panel.
  • Page 14 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Analog 1 Function Options 1) Fuel Level S-W – Fuel amount, in percentage, can be measured and displayed on the C3 module using a standard Stewart Warner scale sender of 240 ohms –...

  • Page 15: Control Panel Relay Outputs

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S CONTROL PANEL RELAY OUTPUTS The panel is shipped from the factory with the bold print outputs enabled and pre- wired in the panel.
  • Page 16 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S f. Pre Alarm & Alarm Horn – Energizes an external audible alarm when a pre alarm or alarm condition is present.

  • Page 17: Menu System

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S MENU SYSTEM To Enter Menu System Hold the MENU button and press the ENTER button.
  • Page 18 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Main Menus Active Engine Fault Codes View/Scroll Active Fault Codes Stored Engine Fault Codes...

  • Page 19: Input Configuration

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Configuration Menus Input Configuration Analog 1 Setup (Function, Message) Digital Input 1 – Pre Set to Auto Start...

  • Page 20: Engine Safety Configuration

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Engine Safety Configuration Sender Check Bypass Time Period Selection (Default = 0:10) Fuel Level Check Off/Always/Run (Default = Off)

  • Page 21: Auto Start Configuration

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Auto Start Configuration Auto Start Time Delay Selection (Default = 0:10) Preheat Time Selection (Default = 0:00)

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