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Controls EMGRT1 Product Manual

Programmable microprocessor-based pump controller for mechanical diesel engines
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Product Manual
Programmable Microprocessor-Based Pump Controller
for Mechanical Diesel Engines
Part Number: EMGRT1
Customer: The Gorman Rupp Company
Revision: 2.0
______________________________________________________________________________________________________________________________________
Copyright © Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com

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Summary of Contents for Controls EMGRT1

  • Page 1 Product Manual Programmable Microprocessor-Based Pump Controller for Mechanical Diesel Engines Part Number: EMGRT1 Customer: The Gorman Rupp Company Revision: 2.0 ______________________________________________________________________________________________________________________________________ Copyright © Controls, Inc. P.O. Box 368 • Sharon Center, OH 44274 Phone 330.239.4345 • Fax 330.239.2845 • www.controlsinc.com...

  • Page 2: Basic Controller Operation

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S Basic Controller Operation A. Manual Engine Start / Stop 1. For manual start, put key switch in “Run” position and press “Enter” button to crank engine.
  • Page 3 S O L U T I O N S 1) Introduction 1.1 The EMGRT1 is a microprocessor-based controller for industrial electronic engines with J1939 CAN Bus. It is based on the Controls, Inc. 1410-000 series controller platform with Motorola/Freescale processor.
  • Page 4 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 2) Interface 2.1 Display – The backlit digital display is 1”H x 4”W with two rows of 16 characters. Character height is approximately ½”.
  • Page 5 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 3) Enclosure 3.1 The product is housed in an 8”W x 8”H x 4”D polycarbonate enclosure that is rated NEMA 4X.

  • Page 6: Engine Start & Stop

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 4) Engine Start & Stop 4.1 The controller is manual and auto start capable.

  • Page 7: External Connectors

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 8) External Connectors 8.1 Engine Connection - The controller is connected to the engine via a 16-pin Deutsch plug. The pin out for the engine harness is shown below.

  • Page 8: Controller Menus

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 9) Controller Menus 9.1 The control panel has menus to view engine and controller parameters. These menus are accessible via a four-button pad located on the face of the control panel.
  • Page 9 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 9.4 Reset to Factory Settings – The factory default settings can be reset in two ways: 9.4.1...
  • Page 10 1) After installing control system, start the engine and set the speed to 1500 RPM using an external tachometer. (The EMGRT1 is shipped from factory with 30 teeth flywheel setting.) 2) Press the circuit board mounted button labeled SW3. It is located next in the upper right corner of the pcb.

  • Page 11: Terminal Strip Connections

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 10) Terminal Strip Connections Engine / System Inputs Engine Operation Outputs 10.1 Below is a list of connection definitions for circuit board mounted terminal connectors 10.1.1 PCB Version 1410-000 V1.4.
  • Page 12 CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 10.2 TTL Outputs 10.2.1 When active the outputs sink to 0 VDC. 10.2.2 When not active, the outputs stay at +5 VDC...

  • Page 13: Dip Switches

    CONTROLS, INCORPORATED C O N T R O L S Y S T E M S & S O L U T I O N S 11) Dipswitches 11.1 Dipswitch Definitions Dipswitch 1 Not Used Dipswitch 2 Not Used Dipswitch 3...

  • Page 14: Warranty

    S O L U T I O N S 13) Warranty CONTROLS, INC. is herein called “Seller”. The person, firm or corporation to whom or which the sale is made is herein called “Buyer”. Seller warrants to the Buyer that all products furnished under this order will conform to Seller’s specification, drawings as described in its current catalog or quotation and will be...

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