SERVICE MANUAL CONVEYOR BELT DISHWASHERS 1. INTRODUCTION Dear customer, We would like to thank you for the confidence you have placed in our brands and in our product. We are sure that this machine will meet your requirements. This manual is designed to offer the information necessary for the installation, start-up, and maintenance of equipment.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS Use suitable protective clothing. Cleaning - Aggressive chemical action (risk of abrasion). During cleaning, always use suitable protective equipment: protective goggles and gloves, face mask, etc. Observe the “ ” safety instructions listed in the section Cleaning - Do not store explosive, corrosive or inflammable substances inside or close to the appliance (risk of fire).
SERVICE MANUAL CONVEYOR BELT DISHWASHERS Risk of burns. Failure to observe this instruction may result in property damage or personal injury. Danger high voltage. Failure to observe this instruction may result in property damage or personal injury. 5. UPKEEP To maintain the quality of the stainless steel, ensure good hygiene and prevent the incorrect operation of the machine, “...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 7.1. DAILY MAINTENANCE The appliance should be cleaned every day. For the correct working and maintenance of the appliance, it should be cleaned every day using degreasing products specifically designed for this. IMPORTANT: Sand-based or abrasive products must NOT be used. Nor should a hose be used to clean the outside of the appliance as this could affect the internal components.
The appliance is made of high quality stainless steel. However, under certain conditions, corrosion may appear. To keep the stainless steel surfaces permanently free of corrosion, only use suitable cleaning products. To ensure the correct operation of the equipment, Fagor Industrial recommends the following maintenance tasks are performed daily: •...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS Remove hard deposits by applying water and soap or neutral detergents, and using a plastic or wooden spatula if necessary. Clean the inside of the chamber to prevent the build-up of dirt with neutral chlorine-free non-abrasive detergents.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 8. HYGIENE REGULATIONS • The equipment should be kept perfectly clean and maintained. • Operators must strictly observe all hygiene requirements when handling food. 9. REMOVAL OF PACKAGING Remove packaging from the equipment and check for damage during transportation. If any damage is observed, immediately notify the supplier and the transport company.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 10. GENERAL INFORMATION AND WARNINGS BEFORE INSTALLING AND STARTING THE APPLIANCE, PLEASE READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL CAREFULLY. THIS APPLIANCE IS INTENDED EXCLUSIVELY FOR PROFESSIONAL USE AND MAY ONLY BE USED BY QUALIFIED PERSONNEL. IT MUST BE INSTALLED AND REPAIRED EXCLUSIVELY BY AN AUTHORISED AND QUALIFIED TECHNICAL SUPPORT SERVICE.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 13.3. CCO-180 and CCO-225 + CDT-600, CCO-270 and CCO-320 + CDT-600, CCO- 180 ECO and CCO-225 ECO + CDT-600, CCO-270 ECO and CCO-320 ECO +CDT- L x W x H (mm) CCO (+CRS-700) 1760 mm 2360 mm 2660 mm 3260 mm...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 17. SAFETY ASPECTS OF THE MACHINE: Doors with magnetic switches: When the door(s) is/are lifted, the prewash, wash, rinse and basket feed • functions are stopped. Doors with hook fastenings: The doors have hook fastenings to prevent them from falling when fulling open. •...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 18. PRODUCT DETAILS The machine is specially designed for cleaning tableware, glassware and other items of kitchenware, used in the hotel and catering sector. As it is an industrial product, it is characterised for having a high dishwashing capacity. All the appliances have a specifications plate which identifies the appliance and indicates its technical characteristics, it is located on one side of the machine.
TO COMPLY WITH THE STANDARDS AND INSTRUCTIONS PROVIDED. 19.1. POSITIONING AND LEVELLING Fagor Industrial recommends that the place where the appliance is to be installed should be analysed prior to installation to check that it is suitable. The installation location must be able to withstand the weight of the machine.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 19.2. ELECTRICAL CONNECTION ’ AUTHORISED TECHNICIAN should always carry out the appliance s electrical connection. The legal standards in force regarding connection to the mains must be taken into account. • The specifications plate indicates the maximum power in kilowatts (kW) and amperes (A) …...
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(simultaneous heating of the drum and the wash tank), this change must be reflected in Fig. 11. On completion of the electrical installation, replace and fasten the covers. ALT/SIM connection in CCO-120 and CCO-160 (alternate heating) (simultaneous heating) Fig.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 50Hz // 60Hz // 50/60Hz Confirm the frequency of your appliance Fig. 9 400V 3N~ 230V 3~ : Earth N: Neutral L1, L2, L3: Cycle 19.3. POWERS 02/05/2020...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS 02/05/2020...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS 19.4. HYDRAULIC CONNECTION Before connecting the machine to the mains water supply, the water must be tested and should comply with the following requirements: 10 ⁰fH (French degrees) 7 ⁰eH (English degrees) – 6.5 ÷ 7.5 –...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS Fig. 5 Fig. 6 Fig. 7 If using water at temperatures below 15 ºC / 59 ºF, the appliance must have a simultaneous heating connection SIM. The default setting of the appliance is set to alternate heating. If simultaneous heating is required (simultaneous heating of the drum and the wash tank), it is necessary to change the setting.
The hydraulic circuit guarantees a stable consumption in the event of changes in pressure in the mains. The water input pressure to the machine should be 2 to 4 bar. Therefore, the rinse water control pressure must be adjusted to the following pressures: CCO-120 -> 0.7 bar -> 210 L/h CCO-160 -> 0.9 bar -> 240 L/h ...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 19.6. CONNECTION OF ECO MODELS In the ECO models (with hot water generator) the corrugated pipe must be connected between the rinse pump of the conveyor belt dishwasher and the hot water generator water outlet. To link the two machines electrically, there is a connector which must be linked using the wiring and protective hose WBE.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 19.8. DISPENSERS (DETERGENT/RINSE AID) The appliance does not have detergent and rinse aid dispensers, but is designed to permit the installation of external dispensers. The correct dispensers must be installed and the correct detergent and rinse aid dispensers used to ensure optimum washing and cleaning.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 19.8.2. DETERGENT DISPENSER The detergent entry point to the wash tub is in the upper part of the front of the tub and is identified by a label. There is a covered hole just next to this, and a packing gland should be installed here for the detergent dispenser A stainless steel packing gland should be used, as detergent is an abrasive product and plastic packing glands wear faster.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS Fig. 13 Connection strip (Fig. 3/Fig. 4). Connection A 1 / 2 Tube fill and rinse active signal. Connection B 1 / 3 Rinse active signal. Connection C 1 / 4 Wash pump active signal.
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS The system is adjusted using springs (1 or 2) mounted on the module where the drive motor is located. A spring and screw are supplied with the appliance. Locate the module where the drive motor is mounted and remove the corresponding lower front panel.
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS CCO-120 SPRING IN TYPE OF MACHINE SPRING MOUNTED FIGURE EQUIPMENT 1 60 N spring (white) 1 60 N spring (white) STANDARD MACHINE 12170393 12170393 MACHINE WITH BENCHES 2 60 N springs (white) (Output, Input or both)
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS CCO-180 SPRING IN TYPE OF MACHINE SPRING MOUNTED FIGURE EQUIPMENT 1 60 N spring (white) 1 60 N spring (white) STANDARD MACHINE 12170393 12170393 MACHINE WITH BENCHES 2 60 N springs (white) (Output, Input or both) 12170393 CCO-225 SPRING IN...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS CCO-270 SPRING IN TYPE OF MACHINE SPRING MOUNTED FIGURE EQUIPMENT 1 60 N spring (white) 1 60 N spring STANDARD MACHINE 12170393 (white) 12170393 1 100N spring (yellow) 12158631 MACHINE WITH BENCHES (Output, Input or both) 60N spring (white) 12170393 CCO-320...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 21. DOOR LOCKING SYSTEM The doors have an automatic locking system in the door fully open position, to make cleaning and access to the inside of the appliance easier by preventing the door from closing. To lock the door in this position, raise it to the maximum opening height.
DISHWASHERS 23. ALTERNATE (ALT) / SIMULTANEOUS (SIM) HEATING By default, the CCO-120, CCO-160 and CCO-180 models are configured for alternate heating (Fig. 10, ALT), i.e., that the tank resistor and the boiler resistor do not operate together. By default, the CCO-225, CCO-270 and CCO-320 models are configured for simultaneous heating SIM.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS O < 15ºC FACTORY ELECTRICAL SETTING 24. INITIAL START-UP (AUTHORISED INSTALLER/TECHNICIAN) Before starting the appliance, use a functional test to check that the electrical protection system is operating correctly. The machine must have been installed and/or inspected by qualified personnel, who will start the machine for the first time, check the appliance operates correctly and provide the operating instructions to the user.
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS If the drum is empty and RINSE TEMP is activated, immediately move the SELECT control switch to position to switch off the appliance. To switch off the heating turn the appliance back on. The RINSE TEMP display flashes several times before starting.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS IMPORTANT! In all Compact models (CCO-120, CCO-160, CCO-120 ECO and CCO-160 ECO) and • in the right-hand Modular models (CCO-180, CCO-225, CCO-270, CCO-320, CCO-180 ECO, CCO- 225 ECO, CCO-270 ECO, CCO-320 ECO) rotation should be clockwise. In the left-hand modular models (CCO-180, CCO-225, CCO-270, CCO-320, CCO-180 ECO, CCO-225 ECO, CCO-270 ECO, CCO-320 ECO), rotation should be anticlockwise.
25. DETAILS OF INTEREST The heating temperatures of the tank and the drum can be configured. Water MOD. Tank Boiler 500mm CCO-120 80-100-120 210 L/h CCO-120 ECO 50 L 20.8 L 220 kg < 72 dB CCO-160 100-130-160 240 L/h CCO-160 ECO 500mm...
DISHWASHERS 26. CONTROL PANEL Serigraphy models CCO-120, CCO-160, CCO-180, CCO-225, CCO-270 and CCO-320 Serigraphy models CCO-120 ECO, CCO-160 ECO, CCO-180 ECO, CCO-225 ECO, CCO-270 ECO and CCO-320 ECO 27. PREPARATION AND SWITCHING ON THE MACHINE Before switching on the machine: …...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS HEATING UP The machine will be operative once the digital thermometers reach the temperatures in the tank, WASH TEMP > 60 ºC, and in the drum, RINSE TEMP > 70 ºC. The appliance has an automatic energy saving function which, while the appliance is not washing, makes the boiler lower the maintenance temperature to approximately 70ºC.
Use the SELECT switch to select position I, II or III, each one corresponding to a feed speed, with the following production rates. HOURLY PRODUCTION POSITION OF CCO-120 CCO-160 SWITCH 80 baskets/h 100 baskets/h 100 baskets/h 130 baskets/h 120 baskets/h...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS excluded from the scope of the above standard. The main objective of this standard is the protection of consumer health. Given the hygiene problems found in practice, an urgent need has been observed for regulation. The above standard focusses on the test methods for dishwashers, which permit the result of the wash to be verified from the point of view of food hygiene.
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS Dirty dishes, delivery and acceptance Prior manual cleaning Loading the dishwasher Cleaning and drying Unloading washed product Storage of washed product DIN 10510 - Multitank transport dishwashers Zone Temperatures without disinfection Temperatures with an adequate component quantity of a disinfection ºC...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS Zone Temperatures without disinfection Temperatures with an adequate component quantity of a disinfection ºC component in the detergent solution ºC Wash tank 60 ÷ 65 55 ÷ 65 Auxiliary rinse 80 ÷ 85 80 ÷ 85 Contact times of 90 seconds are deemed to provide a sound basis for achieving fully hygienic warewashing and disinfection results.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 29. WASH PROCESS The door must be closed for the wash cycle to start. For safety reasons, if the door is open, the machine will not start the cycle. IF THE FEED BELT IS BLOCKED, REMOVE THE OBSTACLE BEFORE ...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 32. WASH CYCLE The machine cycle includes a wash, drainage and a final rinse, with an optional dryer. The tank thermostat maintains the wash water temperature at between 55 - 65 ºC and motor pumps circulate this water with detergent towards the wash arms.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS cleaned (follow the instructions for cleaning given in the manual). Leave the door open to help dry the inside of the machine and to prevent bad odours when the machine is not in use. At the end of the day, the machine must be cleaned. Follow the instructions given in this manual with respect to cleaning.
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS FAULT POSSIBLE CAUSE ACTION Inadequate detergent. Change detergent. Presence of foam. Too much rinse aid. Call the technical service to reset the dispenser. Temperature in tank less than 50 Faulty thermostat or incorrect setting. Contact ºC / 122 ºF.
DISHWASHERS 34. MOST IMPORTANT COMPONENTS 34.1. DRYING In the CCO120, CCO-120 ECO, CCO-160, CCO-160 ECO, CCO-180, CCO-180 ECO, CCO-225 and CCO-225 ECO models, the CDT-600 drying tunnel must be used. Characteristics of the centrifugal fan: In the CCO270, CCO-270 ECO, CCO-320 and CCO-320 ECO models, the CDT-800 drying tunnel must be used.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.2. ENERGY RECOVERY SYSTEM In the CCO120, CCO-120ECO, CCO-160 and CCO-160 ECO models, the CRS-600 energy recovery fan must be used. In the CCO180, CCO-180ECO, CCO-225, CCO-225 ECO, CCO-270, CCO-270 ECO, CCO-320 and CCO-320 ECO models, the CRS-700 energy recovery fan must be used.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.3. CONVEYOR MOTOR The conveyor motor and its corresponding reducer are valid for all conveyor belt models. Both compact and modular models. 02/05/2020...
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.4. FREQUENCY VARIATOR FOR CONVEYOR MOTOR Programmer keypad Signal Volt. Contacts Start 24 V 6 and 4 Stop 6 and 4 Clockwise direction 24 V 6 and 3 Anticlockwise direction 6 and 3 02/05/2020...
58.3 frequency (Hz) The frequency variator is configured at the factory and has different settings depending on the model of the machine. 12167527 Frequency variator programmed CCO-120 and CCO-120 ECO 12167528 Frequency variator programmed CCO-160 and CCO-160 ECO ...
12167532 Frequency variator programmed CCO-320 and CCO-320 ECO 34.5. 230 V AC 50/60 HZ 8ª 8 WAY PROGRAMMABLE RELAY The programmable relay controls the wash and rinse sequences. The configured references are: Configured relay CCO-120 and CCO-120 ECO 12165945 Configured relay CCO-160 and CCO-160 ECO 12166640 ...
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34.6. 230 V AC 1 N 50 HZ 590 KW MOTORPUMP This motor pump is used in the wash tank of the compact conveyor dishwashers (CCO-120, CCO-120 ECO, CCO-160 and CCO-160 ECO) and in the prewash tank of modular conveyor belt dishwashers (CCO-225, CCO-225 ECO, CCO-320 and CCO-320 ECO).
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.7. 230-400 V AC 50 HZ MOTORPUMP This motor pump is used in the wash tubs of the modular conveyor belt dishwashers (CCO-180, CCO-180 ECO, CCO- 225, CCO-225 ECO, CCO-270, CCO-270 ECO, CCO-320 and CCO-320 ECO). 34.8.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.9. TEMPERATURE CONTROL 230 V50/60 Hz 1 REL. This temperature control is used for the heating control of the only (for compact models) or last wash tank (for modular models) and for the boiler (rinse). Both have different programmes. 12165943 Temperature control configured for the wash tank 12165870 Temperature control configured for the boiler 02/05/2020...
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SERVICE MANUAL CONVEYOR BELT DISHWASHERS 34.10. E.V. FILTER WITH COMPLETE A.R. (CODE 12163937) A solenoid valve with filter and non-return is included for the water inlet. 34.11. FLOW REGULATOR (ONLY ECO MODELS) (COD. 12164266) The ECO models have a flow regulator for the rinse water which must be checked when the machine is placed in service.
Fagor recommends it is installed. 35.2. DRYING TUNNEL The CDT-600 drying tunnel is intended for compact models CCO-120, CCO-120 ECO, CCO-160 and CCO-160 ECO and for the modular models CCO-180, CCO-180 ECO, CCO-225 and CCO-225 ECO. The CDT-800 drying tunnel is intended for modular models CCO-270, CCO-270 ECO, CCO-320 and CCO-320 ECO.
SERVICE MANUAL CONVEYOR BELT DISHWASHERS 35.3. ENERGY RECOVERY SYSTEM The energy recovery fan absorbs the steam generated inside the tunnel and sends the condensed water to the machine tub, increasing the water temperature. It permits savings of up to 3 kW-h. Recommended for dishwashers with cold water inlet (CW) and temperatures of less than 25 ºC.
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