Fagor CCO-180 ECO Service Manual

Fagor CCO-180 ECO Service Manual

Conveyor dishwasher
Table of Contents

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Service Manual
CONVEYOR DISHWASHERS
02/05/2020
SERVICE MANUAL
"CONVEYOR DISHWASHERS"

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Table of Contents
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Summarization of Contents

Introduction and Safety Overview
Safety Instructions
Essential safety guidelines for operating and maintaining the appliance.
Hazard Symbols and Warnings
General Safety Precautions
Key safety rules, warnings, PPE, and precautions for operation and maintenance.
Maintenance and Upkeep
General Maintenance Guidelines
Procedures for inspection, repairs, and annual service by qualified technicians.
Daily Maintenance Procedures
Detailed instructions for daily cleaning to maintain hygiene and machine performance.
Routine User Checks
Daily checks by the user to ensure proper machine function and safety.
Everyday Cleaning Procedures
Specific steps for daily cleaning of external and internal parts.
Specialised Maintenance Procedures
Details on annual servicing, filter cleaning, and descaling by authorized technicians.
Prolonged Inactivity Procedures
Steps for storing the machine during extended periods of non-use.
Hygiene and Packaging
Hygiene Regulations
Compliance requirements for keeping the equipment clean and handling food.
Packaging Handling and Safety
Procedures for safely removing and handling machine packaging.
Product Recycling and Disposal
Guidelines for environmentally responsible disposal of the machine.
Machine Operation
Operating Instructions Diagram
Visual guide illustrating the basic operation steps of the machine.
Machine Dimensions
Compact Models (CCO-120/160)
Dimensions for CCO-120, CCO-160, and ECO variants.
Compact Models with Drying Tunnel
Dimensions for CCO-120/160 with CDT-600 drying tunnel.
Modular Models (CCO-180/320)
Dimensions for CCO-180 to CCO-320 models, including ECO and with CDT-600.
Technical Data
Technical Data Tables
Detailed specifications on production, capacity, power, water usage, and temperatures.
Connections and Diagrams
Standard Model Connections
Diagrams showing connection points for CCO-120 and CCO-160 models.
ECO Model Connections
Diagrams showing connection points for ECO models.
Modular Model Connections
Diagrams showing connection points for CCO-180 to CCO-320 models.
Installation Instructions
General Installation and Positioning
Guidance on placing, leveling, and securing the machine.
Electrical Connection Requirements
Procedures for safe electrical hookup, safety devices, and connection points.
Heating Mode Configuration
How to set and change between Alternate (ALT) and Simultaneous (SIM) heating modes.
Hydraulic and Water Systems
Water Quality and Pressure Requirements
Specifications for incoming water pH, hardness, pressure, and temperature.
Water Inlet and Pressure Regulation
Diagrams and procedures for connecting water supply and managing pressure.
Water Consumption Rates
Tables detailing water usage per cycle and per hour for various models.
ECO Model Connections
Drainage Connection
Instructions for connecting the drain hose and ensuring proper drainage.
Dispenser Systems Installation
Hydraulic Connections for Dispensers
Procedures for physically connecting dispenser lines to the machine.
Detergent and Rinse Aid Inlet Points
Locating and connecting detergent and rinse aid inlets.
Electrical Connections for Dispensers
Wiring the dispensers to the machine's control panel.
Safety Systems and Controls
Limit Switch and Emergency Stop
Function and connection of limit switches and optional emergency buttons.
Feed System Safety Lock
Operation and adjustment of the safety lock for feed blockages.
Safety Lock System Adjustment
Spring Selection for CCO-120/160 Models
Details on springs for CCO-120 and CCO-160 model safety lock adjustment.
Spring Selection for CCO-180/225 Models
Details on springs for CCO-180 and CCO-225 model safety lock adjustment.
Spring Selection for CCO-270/320 Models
Details on springs for CCO-270 and CCO-320 model safety lock adjustment.
Initial Start-up Procedures
First Fill and Boiler Activation
Step-by-step guide for the initial filling and heating of the boiler.
Post-Fill Operational Checks
Essential checks after filling and heating to ensure correct operation.
Configuring Heating Temperatures
How to set and adjust tank and boiler temperatures via digital thermometers.
Control Panel and Machine Preparation
Control Panel Layout
Visual representation of the machine's control panel interface.
Machine Preparation and Startup
Checklist before switching on and initial startup sequence.
Dishware Preparation
Instructions for preparing dishes, loading baskets, and preventing overloading.
Wash Speed and Production Rates
How to select wash speed and its impact on production and wash quality.
Operational Standards and Cycles
Wash-Ware Cycle Stages
Diagram showing the sequence of washing, rinsing, and drying operations.
DIN Standards for Dishwashing
Requirements for multitank, glasswashers, and reusable container dishwashers according to DIN standards.
Wash Cycle Operation Details
Wash Cycle Interruptions and Shutdown
Procedures for stopping, interrupting, draining, and switching off the machine.
Drainage and Machine Shutdown
Steps for draining the wash tank and safely switching off the machine.
Key Machine Components
Drying Systems
Details on drying tunnels and centrifugal fans for drying washware.
Energy Recovery System Fans
Information on CRS-600 and CRS-700 energy recovery fans and their operation.
Conveyor Motor and Reducer
Specifications for the motor and reducer driving the conveyor belt.
Frequency Variator for Conveyor Motor
Description and wiring of the Siemens frequency variator controlling conveyor speed.
Frequency Variator Parameters
Table of configurable parameters for the conveyor motor speed control.
Programmable Relay for Sequences
Details on the 8-way programmable relay controlling wash and rinse sequences.
Control and Water System Components
Temperature Control Unit
Information on the EV3X21 temperature control unit and its settings.
Solenoid Valve and Flow Regulator
Details on the E.V. filter and flow regulator for water inlet and rinse.
Optional Accessories
Splash Guard Supplement
Accessory to prevent exterior splashes at the basket entry zone.
Drying Tunnels (CDT-600/800)
Description of drying tunnels for different model series.
Energy Recovery System (CRS-600/700)
System for heat recovery from steam to preheat water.
Electrical Diagrams and Legend
Main Electrical Diagram
Comprehensive wiring diagram illustrating the machine's electrical system.
Component Legend and Colors
Key for symbols, abbreviations, and wire colors used in diagrams.
Assembly Electrical Diagrams
Modular CCO-120/160 Wiring Diagrams
Detailed wiring diagrams for modular CCO-120 and CCO-160 models.
Compact CCO-180/320 Wiring Diagrams
Detailed wiring diagrams for compact CCO-180 to CCO-320 models.

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