icetro IM-1100 Installation & Service Manual
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icetro IM-1100 Installation & Service Manual

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IM-1100 Remote
Installation & Service Manual

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Summary of Contents for icetro IM-1100

  • Page 1 IM-1100 Remote Installation & Service Manual...
  • Page 2 IM-1100 Remote Specifications...
  • Page 3 IM-1100 Remote Specifications...
  • Page 4 IM-1100-R (Ice Maker) Item Ice maker (Indoor Unit) Remote Condenser(Outdoor) Unit Model No. IM-1100-RC/IM-1100-RH IRC-1100 Power Supply AC 220V/60Hz, Single Phase AC 220V/60Hz, Single Phase Condenser Fan Motor AC 220V/60Hz, Single Phase Shape Cube Half Cube Shape of Ice Size Inch 0.86x0.86x0.86...
  • Page 5 All equipment leaves our distribution points in new condition. When receiving new equipment, please pay close attention to the packaging for any damage to the crating. If there appears to be any exterior damage, please either note the damaged on the delivery bill of lading OR refuse it. Failure to note damage on BOL or refuse damaged equipment means that the receiver accepts all liability for damaged equipment.
  • Page 6 13. If you are installing the ice maker on top of a dispenser, the dispenser manufacturer must provide the top kit to prevent leaks and bin problems. Additionally, an Icetro thermostat kit is required (ITS-150-KIT). Proper Installation...
  • Page 7 Seismic Bracket Air Deflector Install machine on an ice storage bin and ensure both are level to eliminate improper operation. Additionally, it is recommended to use the supplied seismic brackets to secure the ice machine and bin together. Proper Installation IM-1100-RC/RH...

  • Page 8: Proper Installation

    Step 2: Measured Drop (15’ max) ______ x 6.6 = ______ Calculated Drop Step 3: Measured Run (100’ max) ______ Calculated Run Step 4: Total Calculated Distance (150’ max) ______ Total Distance Proper Installation It is recommended to add an s-trap for rises above 20 feet. IM-1100-RC/RH...
  • Page 9 50’. The data plate on the ice machine indicates the refrigerant charge. Additional refrigerant may be required for installations using line sets between 50’ and 100’ in length. In such instances, please notify Icetro America to Proper Installation ensure the proper amount of refrigerant is added.
  • Page 10 The Quick Connect Fittings are more reliable than flare fittings, which can leak over time, due to expansion and contraction from outdoor weather swings, and come with service ports on both ends for charging, evacuation, and reading pressures. Proper Installation IM-1100-RC/RH...
  • Page 11 Mark a reference line on the female coupling and the remote condenser/ice machine. Using a backup wrench, tighten the fitting an additional 1/6” turn (pictured above). • Using an electronic leak detector and/or soap bubbles check the connections for leaks. Apply POE oil to Proper Installation entire male fitting IM-1100-RC/RH...
  • Page 12 Remote condenser requires at least 16” of clearance from the floor. Air is taken in from the bottom and Air Inflow 16” discharged from the top. Floor Head Master Valve for efficient head pressure regulation in colder Proper Installation ambient environments. IM-1100-RC/RH...
  • Page 13 A 50’ power cable is provided with each refrigeration line-set and must be run, with the refrigeration lines, between the ice machine and remote condenser. Please observe any & all electrical codes and splice the power cable in/out of a disconnect switch at the remote condenser should local code require it. Proper Installation IM-1100-RC/RH...
  • Page 14 Ice will begin to drop into the ice storage bin after 10-15 minutes. The size of your ice storage bin, plus the ambient & water temps will Determine how long it will take to fill the bin. Proper Installation IM-1100-RC/RH...
  • Page 15 Locating the data plate. When taking a call for service, the first thing you want to do is obtain the model and serial number to the machine. This is not only important for warranty purposes but, in some cases, in determining which part to supply to the customer. Doing so will help eliminate any mistakes or handwriting illegibility down the road.
  • Page 16 Check for power. Does the machine have power? Look at the front cover and observe if the GREEN power light is on steady (not flashing). If the power light is off, check to see if circuit breaker has tripped or if the machine has become unplugged.
  • Page 17 Check for water. Does the machine have water? Look at the front cover and observe if the YELLOW “no water” light is on steady (not flashing). If the “no water” light is on, check to see if the water supply valve is open, that water trough inside the machine is NOT out of place, and that the water trough is empty (no water).
  • Page 18 Remove the water trough. Sometimes the water level sensor and water pump can become dislodged during transportation or installation and go unnoticed. Remove the water trough to expose the water level sensor and water pump. Pull the water level sensor down until the electrical connection is visible and make sure it’s securely connected.
  • Page 19 Check the ice thickness sensor. Part of the installation process is to check that the ice thickness sensor is properly adjusted. Too close to the evaporator and the customer will have hollow cubes (or worse) the machine won’t make ice at all. Too far from the evaporator and you’re freeze time will be too long and the customer will complain of “thick”...
  • Page 20 Hinged door & access to diagnostic lamps. The door can rest on top of machine if needed. Simply press in the pin on the top/left hinge to remove front panel and place it on top of the ice machine. IM-Series Key Features...
  • Page 21 ABS/anti-microbial interior & no tools required. We’ve improved upon a classic design using studier parts that won’t break the moment they’re removed for cleaning and/or servicing! Remove 3 thumb screws. Remove distributor cover. IM-Series Key Features Hold left & right tabs in Water supply from pump, with &...
  • Page 22 ABS/anti-microbial interior & no tools required. We’ve improved upon a classic design using studier parts that won’t break the moment they’re removed for cleaning and/or servicing! Our water curtain design is considered the best in the industry! Study curtain hangers allow you to simply pull the curtain open abut 30°...
  • Page 23 Heavy-duty, non-corrosive platform. Every ice machine needs a solid foundation. Ours comes with a vacuum formed, high-density foam injected base, which is resistant to rust and corrosion! IM-Series Key Features...

  • Page 24: Key Features

    Ice production managed by magnetic bin switch. BIN SWITCH: MAGNET ON WATER CURTAIN. SWITCH IN CONTROL BOX. BACK OF CURTAIN MAGNET ATTACHED During the freeze cycle, the water curtain switch is closed. When the ice thickness control senses water, the machine goes into defrost. The ice will release within 1-1 ½ minutes and drops into the bin. IM-Series The water curtain opens, then closes, putting the machine back into freeze.

  • Page 25: Removal Of The Water Pump

    Removal of the water pump. The pump motor is secured in a dry environment. To remove, loosen the thumb screws, remove the screws around pump, remove the hoses clamp/hose & lift out. Screws Pump Motor Keyhole Slots IM-Series Bracket Key Features...
  • Page 26 IM-Series Drop Zone Chart. 1) IM-0350/0460/0550-22 Series(22") (A)22" (B)24.8" (C)15” (D)3.25” (E)2” (F)2” 2) IM-0350/0460/0550/0750/1100 Series(30") (A)30" (B)24.8" (C)15” (D) 7.5” (E) 2” (F)2” DROP ZONE IM-Series Key Features...
  • Page 27 Operating Status Lamp Description POWER Lamp (Green) On: When the power is connected to the machine. ICE/WASH Lamp ((Green) On: When in the ice making mode. (Switched to ICE) Flickers: When in the cleaning mode. (Switched to WASH) FULL Lamp (Yellow) On: When the Ice Storage Bin is filled with ice.

  • Page 28: Design And Function

    IM MODULAR SEQUENCE OF OPERATION INITIAL START-UP IM SERIES Move the ICE-OFF-CLEAN switch to the “ICE” position. Water inlet solenoid energizes and allows water trough to fill until water reaches the low-level sensor on the water sensor probe. Dump valve & water pump energize to discard the remaining water in the trough for 20 seconds after detecting the low-level sensor on the water sensor probe.
  • Page 29 NORMAL CONTINUOUS SEQUENCE OF OPERATION DURING ICE MAKING MODE IM SERIES With water curtain closed, the dump valve and water valve are energized for 15 seconds. With brackish water emptied from the sump trough, the water pump and dump valve are de-energized. After 15 seconds the dump valve is de-energized, but the water valve is energized until the water level reaches high level sensor, plus and additional 15 seconds (adjustable).
  • Page 30 WASH CYCLE FOR ALL IM-SERIES MACHINES NOTE: If the machine is in the ‘ICE’ mode, first place the power switch in the ‘OFF’ position and wait for the machine to finish its current cycle and stop. With the power switch in the ‘OFF’ position, add the appropriate amount of ice machine cleaner or sanitizer to the water trough.
  • Page 31 IM-1100 Remote Wiring Diagram...
  • Page 32 (250VAC 5A) Up Button Down Button Mode Button REMOTE WATER DRAIN Main Power (AC 85~265V) COND COMP PUMP HOT GAS FND Board IM-1100 Remote Relays light when energized with a GREEN light on the PCB for simple diagnostics. PCB & FND...
  • Page 33 Switches will be upside-down when facing the PCB Turning dip switches down will put them in the “ON” position! Descriptions IM-0350/0460/0550- 22 Series(22”) IM-1100 Series Descriptions Descriptions Descriptions IM-1100 Remote Use drain function Drain after harvest Air cooled IM-0350/0460 Do not use drain...

  • Page 34: Service Tips

    Testing The Water Level Sensor When the water level sensor is bad the machine will trip one of two error codes: • Er15: Water level sensor (high level probe) is not detected after 5 minutes. • Er18: Water level sensor (low-level probe) is not detected within 5 minutes of dump valve being energized. With the probe disconnected from the harness, perform the following tests: High-level probe to common probe...

  • Page 35: Service Bulletin

    Service Bulletin: Water Level Sensor The IM-Series water level sensor was changed to a float activated switch. IM-Series Service Bulletin It was implemented in January 2022 with serial numbers beginning with “VA”...
  • Page 36 Testing The Float Switch To test the float switch, simply check for continuity between the to wires found in the harness connector. • When the float is in the down position, the switch is closed. • When the float is in the up position, the switch is open. If the float switch tests good, check the wiring harness for continuity.
  • Page 37 Pinching Tubing Re-rounding Tubing IM-Series Service Tips...
  • Page 38 • Operating Order In standby mode the Flexible Numeric Display (FND) is off. When you press the “MODE” button, the FND will turn on and either show the last error code ( if there is one) OR the first setting. While the FND is on, press the “UP”...
  • Page 39 The Flexible Numeric Display (FND) allows for the adjustment of the flush time, which can help reduce scale accumulation in the water trough, preventing it from clogging other vital parts, such as the water pump and water distribution tube. Additionally, the FND allows for the adjustment of the water fill time, which will extend the fill time for a set amount once the high-level sensor is sensed.
  • Page 40 Flexible Numeric Display (FND) Functions Item Display Description Set range Default 0 ~ 30 sec Adjust initial drain time. 20 sec Initial Drain Time (by 1 second) 0 ~ 90 sec Drain Time after Harvest Adjust drain time after harvest. 10 sec (by 1 second) 0 ~ 30 sec...

  • Page 41: Error Codes

    Tip 1: Error Code 1 or 3 Potential Causes Refrigerant: • Is the machine overcharged? • Is hot gas leaking past hot gas solenoid valve? Evap temp 32°F or higher • Is TXV flooding the evaporator with refrigerant? after 30 minutes in freeze. •...
  • Page 42 Tip 1: Error Code 11 Potential Causes Water: • Is there sufficient water supply? • Is the water pressure below 20psi? • Is the water level sensor scaled up or giving a false full level reading? • Does the water pump have power but it’s not running? Ice thickness probe not •...
  • Page 43 Tip 1: Error Code 12 Potential Causes Electrical: • Is the curtain sensor faulty? • Has the curtain magnet fallen off the water curtain? • Dose the hot gas valve have power, but it’s not opening? • Is the ice thickness probe too close to the evaporator? Curtain switch is not detected 5 minutes into harvest 3 Refrigeration:...
  • Page 44 Tip 1: Error Code 13 & 14 Potential Causes Water: • Is water supply to condenser insufficient? (WATER COOLED ONLY) • Is water supply to condenser below 20psi? (WATER COOLED ONLY) High pressure switch opens due Air: to high discharge pressure. •...
  • Page 45 Tip 1: Error Code 15 Potential Causes Water: • Is the water supply to the machine open? • Is the water supply pressure below 20psi? • Does the water inlet solenoid have power to it from PCB? • Is the water inlet solenoid valve clogged with scale/debris? •...
  • Page 46 Tip 1: Error Code 16 Potential Causes Water: • Is the water level sensor faulty or in need of cleaning? • Is the water inlet valve stuck open or allowing water to bleed through it. • Faulty PCB. Water level sensor detects water at the high-level probe at end of freeze cycle.
  • Page 47 Tip 1: Error Code 18 Potential Causes Water: • Is the dump valve faulty or in need of cleaning? • Does the dump valve have power from the PCB? • Is the drain line clogged with scale/debris? • Is the water level sensor faulty/bad? •...
  • Page 48 Pressures & Cycle Times IM-1100-RC/RH Pressures & Cycle Times...

  • Page 49: Tubing Schematic

    Tubing Schematic IM-1100-RC/RH Tubing Schematic...

  • Page 50: Service Bulletin

    Service Bulletin: Control Board Main PCB was upgraded to extend the flush time up to 90 seconds. Part Name: Main Circuit Board_F90SEC (V1.2) Part Code: 3670-13400F90 Models: All IM-Series models. FND PCB was upgraded to extend the flush time up to 90 seconds. Part Name: FND Circuit Board_F90SEC (V1.2) IM-Series Part Code: 3670-13100...
  • Page 51 Service Bulletin: Ice Thickness Probe Improvement BEFORE AFTER The IM-Series ice thickness probe was improved upon by bending its tip. It was implemented in November 2021 with serial numbers beginning with “UK” IM-Series Please leave a gap of ¼” – ⅜” between the probe & Service Bulletin evaporator when installing the probe.
  • Page 52 Service Bulletin: Main Switch Relocation The IM-Series main switch was relocated from the front panel display to the control panel inside the machine. IM-Series Service Bulletin It was implemented in December 2021, on the IM-550, with serial numbers beginning with “UL”...
  • Page 53 Reliable Operations & Longevity • Ice is digested and sanitation and bacteria control must be checked to ensure the machine is safe by keeping it clean. • 80-85% of machine failures are due to poor install, lack of cleaning, inadequate water treatment, or airborne slime (Bacteria).
  • Page 54 HOW DOES CITRYNE FILTRATION WORK The ideal pH level of drinking water is between 6 and 8.5. The pH value of water is used to determine whether water is hard or soft. Pure water has a pH of 7, and water lower than 7 pH is considered acidic.
  • Page 55 THANK YOU 1/15/2022...

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