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STILLA Richmond S3005 Assembly Instructions Manual

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STILLA
ASSEMBLY INSTRUCTIONS
'Richmond' 6x4
S3005
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Summary of Contents for STILLA Richmond S3005

  • Page 1 STILLA ASSEMBLY INSTRUCTIONS ‘Richmond’ 6x4 S3005 Every part needed to construct your shed is included inside the pack; cedar panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully unpack all the parts & check against the parts checklist before contacting...
  • Page 2 • If you are installing your shed on the Stilla heavy duty floor, this can be placed on unlevelled surfaces and levelled up by using the 100x100 stumps provided.
  • Page 3 RICHMOND 6x4 PARTS CHECKLIST Part Code Checked Part Description Cedar Clad Panel 1200x1895mm Cedar Clad Panel 900x1895mm Cedar Clad Panel 480x1895mm (180x1895mm if Double Doors) Colonial Door 830x1875mm (2x 714x1875mm if Double Doors) 6ft Front Gable 6ft Back Gable Corner Posts 1890x60x18mm Cover Strips 1890x40x7mm 6ft Fascia Pack (4) Roof Rafter 870x70x45mm...
  • Page 4 If no floor option was purchased, go to step 2.0 (Wall Assembly) SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL STEP 1.0 FLOOR KIT 1.0 – FLOOR KIT PART CODE QTY DESCRIPTION End Plate 1884mm Single Joist 1124mm Double Joist 1124mm 100BS 100mm Batten Screw...
  • Page 5 STEP 1.1 FLOOR FRAME INSTALLATION The 6x4 floor frame comes in one part. Install floor frame in desired position at desired height and fasten to logs once level and square. 1.1 – FLOOR FRAME INSTALLATION PART CODE QTY DESCRIPTION Logs 750x100x100mm 100BS 100mm batten screws 200PB...

  • Page 6: Floor Installation

    STEP 1.2 FLOOR INSTALLATION 1.2 – FLOORING INSTALLATION PART CODE QTY DESCRIPTION Floor Board 1798x800mm Floor Board 1798x311mm 50PS 50mm Philips Screw 1.2– FLOORING INSTALLATION Fasten floor sheets to floor frame as shown in diagram below using 50PS. Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame. Note- The x marked on the floor sheets do not line up with out joists.

  • Page 7: Wall Assembly

    STEP 2.0 WALL ASSEMBLY 2.0 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front panel 1200mm Wall panel 65HHS 65mm Hex head screw If optional window was purchased, it can take the place of any 1200mm (12P) panel. 2.0 - ASSEMBLY –...
  • Page 8 STEP 2.1 WALL ASSEMBLY 2.1 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.1 - ASSEMBLY – WALL ASSEMBLY Screw through 9P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the outside.
  • Page 9 STEP 2.2 WALL ASSEMBLY 2.2 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 900mm Wall panel 65HHS 65mm Hex head screw 2.2 - ASSEMBLY – WALL ASSEMBLY Screw through 9P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the inside.
  • Page 10 STEP 2.3 WALL ASSEMBLY 2.3 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION 1200mm Wall panel 65HHS 65mm Hex head screw 2.3 - ASSEMBLY – WALL ASSEMBLY Screw through 9P into 12P (top, centre & bottom) using 3 x 65HHS holding studs flush on the outside.
  • Page 11 STEP 2.4 WALL ASSEMBLY 2.4 - ASSEMBLY PARTS – WALL ASSEMBLY PART CODE QTY DESCRIPTION Front panel 65HHS 65mm Hex head screw 2.4 - ASSEMBLY – WALL ASSEMBLY Screw through FP into 12P (top, centre & bottom) using 65HHS holding studs flush on the outside.
  • Page 12 STEP 2.5 DOOR STEP INSTALL 2.5 - ASSEMBLY PARTS – DOOR STEP INSTALL PART CODE QTY DESCRIPTION 840x42x19mm Door Step (Replace with 1440 DS if DD) 1440x42x19mm Door Step (ONLY IF DOUBLE DOOR OPTION PURCHASED) 40mm Nail 2.5 - ASSEMBLY – DOOR STEP INSTALL Nail Door Step in position using 4x 40N* as seen below.
  • Page 13 STEP 2.6 DOOR HEAD ASSEMBLY 2.6 - ASSEMBLY PARTS – DOOR HEAD ASSEMBLY PART CODE QTY DESCRIPTION Front End 6ft Gable 840x42x35mm Door Head (replace with 1440mm DH if DD) 1440x42x35mm Door Head (ONLY IF DD OPTION PURCHASED) 65HHS 65mm Hex head screw 2.6 - ASSEMBLY –...
  • Page 14 STEP 2.7 FRONT END GABLE INSTALL 2.7 - ASSEMBLY PARTS – FRONT END GABLE INSTALL PART CODE QTY DESCRIPTION Front End 6ft Gable 65HHS 65mm Hex head screw 2.7 - ASSEMBLY – FRONT END GABLE INSTALL Carefully place assembled gable on front wall, ensuring groove on gable slots into the tongue on the wall, as seen below.
  • Page 15 STEP 2.8 BACK END GABLE INSTALL 2.8 - ASSEMBLY PARTS – BACK END GABLE INSTALL PART CODE QTY DESCRIPTION Back End 6ft Gable 65HHS 65mm Hex head screw 2.8 - ASSEMBLY – BACK END GABLE INSTALL Carefully place assembled gable on back wall, ensuring groove on gable slots into the tongue on the wall, as seen below.

  • Page 16: Roof Frame Assembly

    STEP 3.0 ROOF FRAME ASSEMBLY 3.0 - ASSEMBLY PARTS – ROOF ASSEMBLY (REPEAT TWICE) PART CODE QTY DESCRIPTION Roof End Plate 1114x70x45mm Roof Rafter 870x70x45mm 75BS 75mm Batten Screw 3.0- ASSEMBLY – ROOF ASSEMBLY (1 of 2 frames) It helps to find a flat, level surface to complete this process on. 1.

  • Page 17: Roof Assembly

    STEP 3.1 ROOF ASSEMBLY 3.1 - ASSEMBLY PARTS – ROOF ASSEMBLY (ROOF SHEETS) PART CODE QTY DESCRIPTION 1120mm roof sheet 40RS 40mm Roof screw 25RS 25mm Roof screw 3.1 - ASSEMBLY – ROOF ASSEMBLY (ROOF SHEETS) It helps to find a flat, level surface to complete this process on. Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in diagrams.
  • Page 18 STEP 3.2 ROOF ASSEMBLY 3.2 - ASSEMBLY PARTS – ROOF ASSEMBLY PART CODE QTY DESCRIPTION 40RS 40mm Roof screw 25RS 25mm Roof screw 3.2 - ASSEMBLY – ROOF ASSEMBLY Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete screw bottom off using 1 x 40RS through every rib.
  • Page 19 STEP 3.3 CHANNEL ASSEMBLY 3.3 - ASSEMBLY PARTS – CHANNEL ASSEMBLY PART CODE QTY DESCRIPTION 12mm self-tapping screw Roof Channel 3.3 - ASSEMBLY – CHANNEL ASSEMBLY Slide Roof channel onto end of roof sheeting overhang. Fasten in place using ST. REPEAT TASKS 3.0 –...
  • Page 20 STEP 3.4 ROOF END PIECE 3.4 - ASSEMBLY PARTS – RIDGE BEAM BRACKET PART CODE QTY DESCRIPTION Roof End Piece 203x70x30mm 65BS 65 Batten Screws 3.4 - ASSEMBLY – ROOF END PIECES TO GABLES Standing inside shed on ladder, screw roof end pieces to top of gable in required positions using 1x 65BS per piece.

  • Page 21: Roof Installation

    STEP 3.5 ROOF INSTALLATION 3.5 - ASSEMBLY PARTS – ROOF INSTALLATION PART CODE QTY DESCRIPTION Completed roof panels 75BS 75mm Batten Screw 3.5 - ASSEMBLY – ROOF INSTALLATION Slide roof frame into position. Ensure point of roof frame is flush with middle of gable as seen below.
  • Page 22 STEP 3.6 ROOF INSTALATION 3.6 - ASSEMBLY – ROOF INSTALLATION PART CODE QTY DESCRIPTION 40RS 40mm Roof Screws 25RS 25mm Roof Screws 3.6 – ASSEMBLY – ROOF INSTALLATION Fully fasten down the roof sheeting onto the Roof End Pieces (E) as seen below. Use 2x 25RS to screw into the top E of each side and 2x 40RS to screw into the bottom E of each side.
  • Page 23 STEP 3.7 ROOF JOIN 3.7 – ASSEMBLY PARTS – COLLAR TIE INSTALLATION PART CODE QTY DESCRIPTION 75BS 75mm Batten Screw 3.7- ASSEMBLY – COLLAR TIE INSTALLATION Fasten roof frames together by screwing 75BS evenly space along the top of the roof frames.
  • Page 24 If Double door option was chosen go to step 4.4 STEP 4.0 DOOR HINGE ASSEMBLY 4.0 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Door 4.0 - ASSEMBLY –DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge screws (HS) per hinge.
  • Page 25 STEP 4.1 DOOR INSTALLATION 4.1 - ASSEMBLY PARTS –DOOR INSTALLATION PART CODE DESCRIPTION Door Hinge screw 4.1 - ASSEMBLY –DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding. Screw through hinge into front wall (as pictured).
  • Page 26 STEP 4.2 DOOR HANDLE ASSEMBLY 4.2 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle 4.2 - ASSEMBLY – DOOR HANDLE ASSEMBLY Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in position shown, 50mm in from door edge.
  • Page 27 If Double door option was not chosen please go to step 5.0 STEP 4.4 DOUBLE DOOR HINGE ASSEMBLY 4.4 - ASSEMBLY PARTS – DOUBLE DOOR HINGE ASSEMBLY PART CODE DESCRIPTION Hinge Hinge Screw Doors 4.4 - ASSEMBLY – DOUBLE DOOR HINGE ASSEMBLY Place door on back and hold hinge (H) in position.
  • Page 28 STEP 4.5 DOUBLE DOOR INSTALLATION 4.5 - ASSEMBLY PARTS – DOUBLE DOOR INSTALLATION PART CODE DESCRIPTION Doors Hinge screw 4.5 - ASSEMBLY – DOUBLE DOOR INSTALLATION Hold door in position, 3mm down from top. Front of the door when closed will be flush with front of VJ cladding.
  • Page 29 STEP 4.6 PAD BOLT INSALLATION 4.6 - ASSEMBLY PARTS – PAD BOLT INSTALLATION PART CODE DESCRIPTION Pad bolt Hinge Screw 4.6 - ASSEMBLY – PAD BOLT INSTALLATION Hold PB in position and fasten to door. Mark centre of bolt and drill 12mm hole in marked closed position.

  • Page 30: Door Handle Assembly

    STEP 4.8 DOOR HANDLE ASSEMBLY 4.8 - ASSEMBLY PARTS – DOOR HANDLE ASSEMBLY PART CODE QTY DESCRIPTION T Handle Leaver Packer Hinge screw 4.8 - ASSEMBLY – DOOR HANDLE ASSEMBLY Holding DP in position, fasten to door (door with pad bolts) Holding door in closed position, flush with other door - slide leaver onto T Handle and tighten once hitting packer on fixed door.
  • Page 31 STEP 6.0 CORNER POST ASSEMBLY 6.0 - ASSEMBLY PARTS – CORNER POST ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Corner Post 40mm Nail 6.0 - ASSEMBLY – CORNER POST ASSEMBLY Hold corner post (CP) in position, nail through CP into wall stud using 6x 40N evenly spaced along CP.
  • Page 32 STEP 6.1 COVER STRIP ASSEMBLY 6.1 - ASSEMBLY PARTS – COVER STRIP ASSEMBLY PART CODE QTY DESCRIPTION 1890mm Cover Strip 40mm Nail 6.1 - ASSEMBLY – COVER STRIP ASSEMBLY Hold cover strips (CS) over joins in walls, nail through CS into wall panel using 6x 40N evenly spaced per CS.
  • Page 33 STEP 6.2 FASCIA ASSEMBLY 5.4 - ASSEMBLY PARTS – FASCIA ASSEMBLY PART CODE QTY DESCRIPTION Fascia 40mm Nail 5.4 - ASSEMBLY – FASCIA ASSEMBLY Hold fascia’s in position. Flush with bottom of battens and meeting evenly at the top. Nail into end of Battens.
  • Page 34 STEP 6.3 RIDGE CAP INSTALLATION 5.5 - ASSEMBLY PARTS – RIDGE CAP INSTALLATION PART CODE QTY DESCRIPTION 1520mm Ridge Cap 40RS 40mm Roof screw 5.5 - ASSEMBLY – RIDGE CAP INSTALLATION Slide ridge cap into position. Make sure peak of ridge cap is in line with peak of fascia’s. Screw through ridge cap into 2 rib in from end and through into batten.
  • Page 35 STEP 6.4 FASTENING WALLS TO FLOOR 5.1 - ASSEMBLY PARTS – FASTENING WALLS TO FLOOR PART CODE QTY DESCRIPTION 65HHS 65mm hex head screw 5.1 - ASSEMBLY – FASTENING WALLS TO FLOOR Ensure walls are in correct position and straight. Fasten through wall bottom plate in position shown below.
  • Page 36 IMAGES TO HELP WITH INSTALLATION FLOOR 35 | P a g e...
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  • Page 42: Product Maintenance

    TO REGISTER YOUR WARRANTY Thank-you for purchasing a STILLA product. To register your 10 year product warranty, please go to www.stilla.com.au/warranty and complete the online form. We recommend that you complete this step once you have finished installing your product.
  • Page 43 42 | P a g e...
  • Page 44 SHOW US YOUR SHED We would love to see a photo of your STILLA product installed in your backyard. Please upload this image when completing the warranty registration. Alternatively, you can send the photos by email to sales@stilla.com.au. If you require any assistance, please feel free to call or email.