Limitation Of Use; Visual Inspection Of The Used Fluid - Eaton CCS 5 Instruction Manual

Contamination control system
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1.6.1.

Limitation of use

The device is exclusively adequate for on-line applications in hydraulic and lubricating
systems within the following limitations:
operation pressure (suction port):
operation pressure (pressure port):
viscosity range:
temperature range of the oil:
ambient temperature range:
Internal temperature range:
1.6.2.

Visual inspection of the used fluid

If extremely contaminated fluid is introduced to the CCS 5, the internal orifices of the
laser sensor can be blocked and display an anomalous result, e.g.: 00/ 00/ 00. (see
chapter 7.3 of the instruction manual)
Classification of highly contaminated fluids:
➔ More than 24.000 parts per ml (>NAS 10 or class 22 acc. to ISO 4406:99)
➔ Particles larger than 200 µm (which can be detected without laboratory
microscope)
If the laser sensor is blocked (e.g. showing low classification code), please take the
following steps:
➔ Attempt to flush the system with clean (NAS 4 or ISO 16/13/9 or better) low
viscosity fluid (ISO VG 22) in the continuous mode.
➔ If this does not help, please contact the Eaton Technologies GmbH representative
or send the CCS 5 to the Eaton Technologies GmbH service center in Altlussheim.
guaranteed only if it is used with provided and allowed accessories of Eaton
Technologies GmbH.
Before measuring with the CCS 5, the oil has to be extracted from the system and
visually examined for extremely large particles that may cause undue wear to the system.
discharged out of the CCS 5 gets caught in a tank. The oil must not get released to the
environment!
CCS 5! E.g.: open the unit by removing the front screws and remove the assembly.
The terms and conditions stated in this instruction manual have to be
followed strictly!
Instruction manual CCS 5, 15/ 10/ 2021
The regular function of the CCS 5 and the warranty of safety are
Before connecting the CCS 5 to the system, make sure that the oil
No unauthorized modifications or changes are allowed to the
p
=
-0,2...0,2 bar
1,5...350 bar
p
=
10...400 mm²/s
=
0...70 °C
0...50 °C
0...45°C
(-2,9...2,9 PSI)
(21,75...5000 PSI)
(46,35...1854 SUS)
(32...158°F)
(32...122°F)
(32...113 °F)
7

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