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Alemite 8700 Service Manual

Alemite 8700 Service Manual

High-pressure hydraulic pump

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Description
The major components of the 8700 series pumps consist
of a reciprocating hydraulic motor and a double-acting pump
tube.
These hydraulic pumps are designed to deliver a range of
light to heavy lubricants directly from an original container.
Each pump model is designed with a pump tube length to
accommodate different size containers. See Figure 1.
Specifications
Hydraulic Motor
Piston Diameter x Stroke
Inches
Centimeters
1-5/16 x 1-5/8
3.3 x 4.1
For information on the air motor, refer to Service Guide SER 340952
Pump Tube
Max. Material
Pressure
Material
Outlet
psi
Bars
3/8 " NPTF (f) 7500
517
* For detailed information, refer to Figure 4
Table 1 Model 8700 Series Specifications
This document contains confidential information that is the property of Alemite LLC
670977
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
High-Pressure Hydraulic Pump
Max. Hydraulic
Pressure
Hydraulic Inlet
psi
1/4 " NPTF (f)
600
Max. Delivery/Minute
Displacement
(Approximate)*
per Cycle
3
Ounces
Grams
in
16
454
0.277
167 Roweland Drive, Johnson City, Tennessee, 37601
www.alemite.com
Copyright
Bars
41.3
3
cm
4.54
Pump Model
8700-A
8700-B
8700-C
Figure 1 Hydraulic Pump
Alemite LLC
©
2010 by Alemite LLC
Hydraulic
Container Size
X
lbs
kg
Inches
Cm
35
20
19
48.3
120
50
27-3/4
70.5
400
180
37
94
Model 8700 Series
Revision (2-13)
8700
Y
Inches
Cm
29-3/8
74.6
38-1/8
96.8
47-3/8
120.3
SER 8700

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Summary of Contents for Alemite 8700

  • Page 1 167 Roweland Drive, Johnson City, Tennessee, 37601 www.alemite.com © Copyright 2010 by Alemite LLC SER 8700 This document contains confidential information that is the property of Alemite LLC 670977 Revision (2-13) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 High-Pressure Hydraulic Pump SER 8700 Figure 2 High-Pressure Hydraulic Pump Models 8700 Series - Exploded View Revision (2-13) Alemite LLC...
  • Page 3 High-Pressure Hydraulic Pump SER 8700 Item Numeric Order Part No. Description Notes Part # (Item #) Motor Assembly, Hydraulic 51017 X171013-12 O-Ring, 1-1/8 " ID x 1-1/4 " OD Pack of Ten (10) 131168 (28) 324805 Adapter X171000-20 (32) 51017...
  • Page 4 Collar Bung Adapter Handle Kit 35 lbs/20 kg 337665 343081 8700-A 340090 326750 343082 120 lbs/50 kg 338993 338371 8700-B 8700-C 400 lbs/180 kg 338911 338163 Table 2 8700 Model Series Accessorie Hydraulic Hydraulic Hydraulic Hydraulic Revision (2-13) Alemite LLC...
  • Page 5 High-Pressure Hydraulic Pump SER 8700 NOTE: The pump tube will break at one of IMPORTANT: Prior to performing any main- three places. Unscrew the separated portion tenance procedure, the following safety pre- from the inner components of the pump tube cautions must be observed.
  • Page 6: Clean And Inspect

    High-Pressure Hydraulic Pump SER 8700 Pump Tube (Inner Components) 23. Clamp Coupling (9) in a soft-jaw vise. 24. Remove upper Pin (7) that secures Coupling (5) to NOTE: Refer to Figure 5 for a section view Rod (8). of the pump tube assembly.
  • Page 7 High-Pressure Hydraulic Pump SER 8700 12. Screw the Coupling assembly onto the hydraulic motor rod until the pin holes align. • Install Pin (6). Pump Tube (Outer Components) 13. Install and seat Seal (19) [lips first] into the bottom of Retainer (18). See Figure 2.
  • Page 8 High-Pressure Hydraulic Pump SER 8700 24. Install the outer component assembly onto the inner 30. Install and seat Valve Seat (26) [large diameter first] assembly. into the Primer Body. • Use a slight twisting motion to pass the Seal. 31. Install and seat Gasket (4) into the Primer Body.
  • Page 9: Troubleshooting Chart

    High-Pressure Hydraulic Pump SER 8700 Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Hydraulic motor not operating properly 1. Inspect hydraulic motor and rebuild or replace as necessary 2. Pump tube jammed and/or contains loose 2. Rebuild pump tube components 3.