Alemite 8568 Series Service Manual

Alemite 8568 Series Service Manual

Medium-pressure stub pump

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Description
The major components of an 8568 series pump consist of an
air-operated motor and a pump tube. The air motor connects
directly to the double-acting reciprocating pump tube.
These medium-pressure stub pumps (4:1 ratio) are designed
to deliver a range of light weight oils including gear lubricants.
The pump's bung adapter [2 " NPTF (m)] allows installation
directly onto original containers or bulk tanks.
Each model stub pump is also designed to accept a variety
of different length and types of extension tubes. These
extension tubes can also be equipped with a low level cut-off
valve. See Table 2.
The pump can also be installed remotely. In this case the
pump threads directly to the appropriate piping hardware.
Model 8568 Series Comparison
Stub pump model 8568-A4 is equipped with air motor
model 324300-5. Pump model 8568-MA is equipped with a
motor that contains BSPP inlet and BSPT outlet adapters.
See Table 1.
All remaining models (with the obsolete piston) were
manufactured with an air motor with standard connections. See
SER 324300-5 for details.

Specifications

Pump Tube
Max.
Delivery/Minute
Material Pressure
(Approximate)*
psi
bar
gals
800
56
3.4
* For detailed information, refer to Figure 3
Air Motor
Piston Dia. x Stroke
Air Motor
Model
Inches
324300-3, -4, & -5
2-7/16 x 1-5/8 6.2 x 4.1 1/4" NPSI
324300-M
Table 1 Medium-Pressure Stub Pump Model 8568 Series Specifications
670648
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Medium-Pressure Stub Pump
Material Inlet
liters
12.9
1-1/2 " NPTF (f)
Air Inlet
Cm
Body
1/4" BSPP (f) x 1/4" NPSI (m)
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright
This document contains confidential information that is the property of Alemite, LLC
Pump Model
8568-A4
8568-MA *
8568 Series
NOTE: Figure 5 illustrates the Current and Obsolete Pistons.
* With 324300-M Air Motor (See Table 1).
Figure 1 Air Motor Model 8568 Series
Adapter
Body
Not Applicable
3/8 " NPTF
Alemite, LLC
©
2005 by Alemite, LLC
8568 -A4
8568-MA
8568 Series
Piston
w/ O-Ring Seal
w/o O-Ring Seal
(Current)
Model 8568-MA Shown
Material Outlet
Adapter
Not Applicable
3/8" BSPT (f) x 3/8" NPTF (m)
SER 8568-A4
Revision (7-05)
(Obsolete)
Max. Air
Pressure
psi
bar
200
14

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Summary of Contents for Alemite 8568 Series

  • Page 1: Specifications

    8568 Series Medium-Pressure Stub Pump Description The major components of an 8568 series pump consist of an air-operated motor and a pump tube. The air motor connects directly to the double-acting reciprocating pump tube. These medium-pressure stub pumps (4:1 ratio) are designed to deliver a range of light weight oils including gear lubricants.
  • Page 2 SER 8568-A4 Medium-Pressure Stub Pump Figure 2 Medium-Pressure Stub Pump Model 8568 Series - Exploded View Revision (7-05) Alemite, LLC...
  • Page 3 328030 320952 Disk, Valve 328034 321318 Seat, Valve 1-1/2 " NPT (f) (13) 337401 Additional Kit Items not Applicable to Pump Model 8568 Series (14) 337402 319932 Spring, Heavy-Duty, 1-1/32 " Long (16) 337913 171033-4 Pin, Roll, 1/8 " Dia. x 9/16 " Long...
  • Page 4: Preventive Maintenance

    Please refer to Sales Catalog for details on additional accessory items. Part Number Description 321206 Low Level Cut-Off Valve Table 2 Model 8568 Series Accessory Component Preventive Maintenance Refer to section entitled Overhaul for the procedures necessary to perform maintenance. Daily Weekly...
  • Page 5 Read each step of the instructions carefully. Make sure a proper understanding is achieved before proceeding. Refer to Figure 2 Parts List for Parts Identification Figure 4 Separation of Pump Tube Assembly from Air Motor Alemite, LLC Revision (7-05)
  • Page 6: Clean And Inspect

    17. Remove O-Ring (4) and O-Ring (6) from the Tube Adapter. Ring, Wear, (Glass-Filled Nylon) O-Ring, 15/16 " ID x 1-3/16 " OD 18. Remove the Bung Adapter from the Tube and Guide assembly as required. Washer, Back-Up (Nylon) Table 4 Lubricated Components Revision (7-05) Alemite, LLC...
  • Page 7 14. With a slight twisting motion, install the piston for Parts Identification assembly into the Tube and Guide assembly. • Ease the lubricated assembly past the tube threads. Figure 5 Pump Tube 321314 - Section View Alemite, LLC Revision (7-05)
  • Page 8: Operation

    9. Slowly supply air pressure to the pump’s motor. the life of the motor can be extended with the use of a lubricator. 10. Allow the pump to cycle slowly until the system and product is free of air. Revision (7-05) Alemite, LLC...
  • Page 9: Troubleshooting Chart

    Check mating surfaces and 2. Damaged Valve Disk (20) replace parts as necessary. Locate and 3. Damaged Valve Seat (21) eliminate source of foreign material. 4. Damaged Spring (19) Changes Since Last Printing Changed Air Motor Model 324300-M Alemite, LLC Revision (7-05)
  • Page 10 SER 8568-A4 Medium-Pressure Stub Pump Revision (7-05) Alemite, LLC...

This manual is also suitable for:

8568-a48568-ma

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