Rothenberger ROWELD E Series Instruction Manual
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Rothenberger ROWELD E Series Instruction Manual

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  • Page 2: Table Of Contents

    CONTENTS Brief................................2 Special Description..........................3 Safety............................... 4 SHD160 SHD250 SHD315 SHD 355 1. Applicable Range and Technical Parameter.................8 2.. Descriptions............................9 3.. Instruction for Use.......................... 11 4.. Timer and Temperature Controller....................14 5.. Reference of Welding Standard（DVS2207-1-1995）............16 6.. Malfunctions Analyses and Solutions..................17 7.Electrical draw diagram and Hydraulic schematic diagram............

  • Page 3: Brief

    Brief Along with the property of PE material continuous perfecting and raising, PE pipes are extensively used in gas and water supply, sewage disposal, chemical industry, mine and so For more than ten years, our factory has been researching and developing SH series plastics pipe butt fusion machine that is suit for PE, PP, and PVDF.

  • Page 4: Special Description

    Special Description Before operating the machine, anyone should read this description carefully and keep it well to ensure the equipment and operator’s safety, as well as others’ safety. 2.1 The machine is used to weld pipes made from PE, PP, PVDF and can not be used to weld material without description, otherwise the machine may be damaged or some accident may be resulted in.

  • Page 5: Safety

    Safety 3.1 safety marks The following marks are affixed to the machine: Hot！Keep distance from parts with this sign, for they are very hot! Danger, Electrical shock Parts with this sign have a danger of electricity leak. Be careful when working here. No approaching! Moving parts can crush.
  • Page 6 3.2.2 Power The electricity distribution box should have ground fault interrupter with relevant electricity safety standard. All safety protection devices are indicated by easily understandable words or marks. Earthing: The whole site should share the same ground wire and the ground connection system should be completed and tested by professional people.
  • Page 7 If only following above mentioned, the precaution can work well. 3.2.7 Starting Make sure the switch of the machine is closed before powering it on. 3.2.8 Tightness of parts Make sure the pipes are fixed correctly. Ensure that it can move well and prevent it from sliding down.
  • Page 8 3.3. Potential Dangers 3.3.1 Butt fusion machine controlled by hydraulic unit: This machine is only operated by professional person or others with a certificate for operation, otherwise unwanted accident maybe caused. 3.3.2 Heating Plate The max temperature can reach 270℃, so the following things should be noticed: ------Wear safety groove -------Never touch the surface of the heating plate 3.3.3 Planing tool...

  • Page 9: Shd160 Shd250 Shd315 Shd 355

    SHD160 SHD250 SHD315 SHD 355 1. Applicable Range and Technical Parameter Type SHD-160/63 SHD250/63 SHD315/90 SHD355/90 Materials PE， PP，PVDF Max.range of diameter 63~160mm 63~250mm 90~315mm 90~355mm Ambient temp. －5～45℃ Power supply ～220V±10 Total current 17.5A 22.1A 26.6A Total power 2.45KW 3.85KW 4.85KW 5.85KW...

  • Page 10: Descriptions

    2. Descriptions The machine consists of basic frame, hydraulic unit, heating plate, Planing tool, and support. Figure .1 1. Heating plate 2.Support 3. Planing tool 4.Hydraulic unit 5. Basic frame 2.1 Basic Frame Figure .2 1. Main clamp 2. Stub end device 3.
  • Page 11 2.2.2 Hydraulic unit operation panel Figure .4 4. Temperature 6.Endothermic 1.Switch 2.Fuse 3. Voltmeter 5.Timer controller time button 7.Cooling 8.Direction 9.Pressure 10. Pressure 11.Pressure time button valve relief valve gauge regulation valve 2.2.3 Hydraulic unit sockets Figure 5 1. Planning tool socket 2.

  • Page 12: Instruction For Use

    3. Instruction for Use 3.1 The whole equipment should be placed on a stable and dry plane to operate. 3.2 Before operation make sure the following things: The machine is in good conditions  The power complies with the requirements according to the butt fusion machine ...
  • Page 13 3..4 Welding Steps 3.4.1 Pipes Before welding, firstly, check if the material and its pressure grade are the required ones. Secondly check if there are scratches or fissures on the surface of pipes/fittings. If the depth of scratches or fissures exceeds 10% of the wall thickness, cut the section of scratches or fissures.
  • Page 14 3.4.5 Heating Clear the dust or slit on the surface of heating plate (Caution: Don’t damage PTFE layer on the surface of heating plate.), and make sure the temperature has reached the required one. Put the heating plate between the pipe ends after it reaches required temperature. Close the pipes/fittings ends by operating direction valve and raise the pressure to specified pressure by swinging pressure regulation valve till the bead reaches specified height.

  • Page 15: Timer And Temperature Controller

    4.Timer and Temperature Controller If one of the parameters is changed, such as outside diameter, SDR or material of pipes, the soaking time and cooling time should be reset according to the welding standard. 4.1 Timer setting Press The lamp T is on and the lamp T is off “set”...
  • Page 16 4.3 Temperature controller setting （1）Temperature controller setting Switch on Press “SET” for more than 4 seconds till “Sd” is shown in the upper window Press “ ” or “ ”key, enter the setting temperature, and press "SET" to confirm △ ▽...

  • Page 17: Reference Of Welding Standard（Dvs2207-1-1995

    5.Reference of Welding Standard（DVS2207-1-1995） 5.1 Because of difference in welding standard and PE material, the time and pressure vary in different phases of welding. It suggests that the actual welding parameters should be offered by pipes and fittings’ manufacturers. 5.2 Given welding temperature of pipes made from PE 、 PP and PVDF by DVS standard ranges from180℃...

  • Page 18: Malfunctions Analyses And Solutions

    6.Malfunctions Analyses and Solutions 6.1 Frequent joints quality problems analyze: Visually check：round bead, good joint  Narrow and fall bead. Too high pressure while  welding Too small bead. Pressure is not enough while  welding ◆ There is a ditch between the welding surfaces. Temperature is not enough or change-over time is too long while welding.
  • Page 19 6.2.2 Maintenance & Inspection Ordinary inspection Inspect First Every 6 Every before Item Description month months year Mill or replace the blade ● Planning Replace the cable if it is broken ● ● tool Retighten mechanical connections ● ● ● ●...
  • Page 20 6.3 Frequent malfunction analyses and solutions During the using, hydraulic unit and electrical units may appear some problems. Frequent malfunction is listed as follows: Please use tools attached, spare parts or other tools with a safety certificate while maintain or replace parts.
  • Page 21 Malfunctions of electrical units Check the power cable 1. The power cable is damaged The machine Check the working power 2. Source power is abnormal does not work Open the ground fault 3. The ground fault switch is closed interrupter 1.

  • Page 22: Electrical Draw Diagram And Hydraulic Schematic Diagram

    7.Electrical draw diagram and Hydraulic schematic diagram 7.1 Electrical draw diagram...
  • Page 23 7.2 Hydraulic schematic diagram...

  • Page 24: Accessories List

    8.Accessories list SHD 160/63 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Inserts Φ140,Φ125 ,Φ110 ,Φ90,Φ75,Φ63 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate...
  • Page 25 SHD 250/63Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ225,Φ200,Φ180,Φ160,Φ140,Φ12 Inserts 5 ,Φ110 ,Φ90,Φ75,Φ63 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Attachment with machine...
  • Page 26 SHD 315/90 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ280,Φ250,Φ225,Φ200,Φ180, Inserts Φ160,Φ140,Φ125 ,Φ110 ,Φ90 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate...
  • Page 27 SHD 355/90 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ315,Φ280,Φ250,Φ225,Φ200,Φ18 Inserts 0,Φ160,Φ140,Φ125 ,Φ110 ,Φ90 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate...

  • Page 28: Welding Parameter

    Welding parameter SHD160 （Cylinder area=6.26cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 10.5 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min)
  • Page 29 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 12.2 15.5 10.0 13.6 10.5 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 13.9 11.6 11.6 11.4 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 30 SHD250 （Cylinder area=10.98cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 10.5 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 10.0 10.5...
  • Page 31 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 12.2 15.5 10.0 13.6 10.5 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 13.9 11.4 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min)
  • Page 32 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 20.0 13.7 13.7 16.4 11.5 11.5 13.6 13.2 16.5 10.6 17.6 10.2 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 22.2 16.9 16.9 18.2 14.2 14.2 13.6 14.7 11.7...
  • Page 33 SHD315 （Cylinder area=20cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 10.0 10.5 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 12.2 10.0 13.6 10.5 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 34 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 15.6 12.7 13.6 10.3 10.5 17.6 10.5 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 17.8 14.5 13.6 11.8 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 35 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 25.0 11.8 11.8 20.5 13.6 16.5 13.2 16.5 17.6 12.8 16.5 10.7 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 27.8 14.5 14.5 22.7 12.2 12.2 13.6 18.4 10.0...
  • Page 36 SHD355 （Cylinder area=20cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 10.0 10.5 13.6 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 12.2 10.0 13.6 10.5 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 37 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 15.6 12.7 13.6 10.3 10.5 17.6 10.5 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 17.8 14.5 13.6 11.8 17.6 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 38 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 25.0 11.8 11.8 20.5 13.6 16.5 13.2 16.5 17.6 12.8 16.5 10.7 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 27.8 14.5 14.5 22.7 12.2 12.2 13.6 18.4 10.0...

  • Page 39: Shd450 Shd500 Shd630 Shd800 Shd1000 Shd1200

    SHD450 SHD500 SHD630 SHD800 SHD1000 SHD1200 1. Applicable Range and Technical Parameter SHD-1000 SHD-1200 Type SHD-800 Materials PE， PP， PVDF Max. range of 630mm-1000mm 630-1200mm 450mm~800 mm diameter Ambient temp. －5～45℃ Power supply ～380 V±10 ％，50 Hz Total current 24 kW 29.5 kW Total power 18.2kW...

  • Page 40: Descriptions

    2. Descriptions The machine consists of basic frame, hydraulic unit, heating plate, Planing tool, and support. 2.1 Structure 1.Hydraulic 2. Basic frame 3. Support 4. Heating plate 5. Planing 6.Crane unit tool （SHD450-630 optional） （SHD800-1200 optional） 2.2 Hydraulic Unit 1. Direction valve 2.
  • Page 41 2.3 Hydraulic unit operation panel 1. Timer 2. Endothermic time button 3. Cooling time button 2.4 Electric box 1.Temperature controller 2. Switch 3. Voltmeter 4.Leakage switch 2.5 Hydraulic unit sockets 1. Heating plate 2. Planer switch 3. Oil pump socket 4.Electric hoist socket socket...

  • Page 42: Instruction For Use

    3. Instruction for Use 3.1 The whole equipment should be placed on a stable and dry plane to operate. 3.2 Before operation make sure the following things: The machine is in good conditions  The power complies with the requirements according to the butt fusion machine ...
  • Page 43 3.4 Welding Steps 3.4.1 Pipes Before welding, firstly, check if the material and its pressure grade are the required ones. Secondly check if there are scratches or fissures on the surface of pipes/fittings. If the depth of scratches or fissures exceeds 10% of the wall thickness, cut the section of scratches or fissures.
  • Page 44 Turn swing check valve anti-clockwise to reduce the pressure (not more than drag pressure) and turn swing check valve in clockwise direction to the end. Press the button “T ” , the soaking time begins to count and the time will count down to zero by second, then the buzzer will buzz（see section 7）...

  • Page 45: Timer And Temperature Controller

    4.Timer and Temperature Controller If one of the parameters is changed, such as outside diameter, SDR or material of pipes, the soaking time and cooling time should be reset according to the welding standard. 4.1 Timer setting Press The lamp T is on and the lamp T is off “set”...
  • Page 46 4.3 Temperature controller setting （1）Temperature controller setting Switch on Press “SET” for more than 4 seconds till “Sd” is shown in the upper window Press “ ” or “ ”key, enter the setting temperature, and press "SET" to confirm △ ▽...
  • Page 47 Press “SET” till “SC” is shown in the upper window Press “ ” or “ ”key, enter temperature correction value, press "SET" key to confirm △ ▽...

  • Page 48: Reference Of Welding Standard（Dvs2207-1-1995

    5.Reference of Welding Standard（DVS2207-1-1995） 5.1 Because of difference in welding standard and PE material, the time and pressure vary in different phases of welding. It suggests that the actual welding parameters should be offered by pipes and fittings’ manufacturers. 5.2 Given welding temperature of pipes made from PE 、 PP and PVDF by DVS standard ranges from180℃...

  • Page 49: Malfunctions Analyses And Solutions

    6. Malfunctions Analyses and Solutions 6.1 Frequent joints quality problems analyze: Visually check：round bead, good joint  Narrow and fall bead. Too high pressure while  welding Too small bead. Pressure is not enough while  welding ◆ There is a ditch between the welding surfaces. Temperature is not enough or change-over time is too long while welding.
  • Page 50 6.2.2 Maintenance & Inspection Ordinary inspection Inspect First Every 6 Every Item Description before month months year Mill or replace the blade ● Planning Replace the cable if it is broken ● ● tool Retighten mechanical connections ● ● ● Rejoined the cable and socket ●...
  • Page 51 6.3 Frequent malfunction analyses and solutions During the using, hydraulic unit and electrical units may appear some problems. Frequent malfunction is listed as follows: Please use tools attached, spare parts or other tools with a safety certificate while maintain or replace parts.
  • Page 52 Malfunctions of electrical units Check the power cable 4. The power cable is damaged The machine Check the working power 5. Source power is abnormal does not work Open the ground fault 6. The ground fault switch is closed interrupter 4.

  • Page 53: Electrical Draw Diagram And Hydraulic Schematic Diagram

    7.Electrical draw diagram and Hydraulic schematic diagram 7.1 Electrical draw diagram...
  • Page 54 7.2 Hydraulic schematic diagram...

  • Page 55: Accessories List

    8.Accessories list SHD 450/200 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ400,Φ355,Φ315,Φ280，Φ250， Inserts Φ225，Φ200 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate...
  • Page 56 SHD 500/200 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ450,Φ400,Φ355,Φ315,Φ280， Inserts Φ250，Φ225，Φ200 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Crane...
  • Page 57 SHD 630/315 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ560,Φ500,Φ450,Φ400，Φ355， Inserts Φ315 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Crane...
  • Page 58 SHD 800/450 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Inserts Φ710,Φ630，Φ560,Φ500Φ450 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Crane...
  • Page 59 SHD 1000/630 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Inserts Φ900,Φ800,Φ710，Φ630 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Crane...
  • Page 60 SHD 1200/630 Butt fusion welding machine Item Description Unit Remark Basic frame 4pcs bottom clamp Φ1100,Φ1000,Φ900,Φ800,Φ710， Inserts Φ630 Stub end device for short Optional flange Single clamp Optional Hydraulic unit Include 2pcs high-pressure oil hose Support Planing tool Include 1 pcs connecting cable of Heating plate heating plate Crane...

  • Page 61: Welding Parameter

    Welding parameter SHD450 （Cylinder area=22.36cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 22.2 18.2 13.6 14.7 11.8 17.6 11.4 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 25.0 10.5 10.5 20.5 13.6 16.5 13.2 16.5 17.6...
  • Page 62 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 31.1 16.3 16.3 25.5 13.6 13.6 13.6 20.6 11.3 11.3 16.5 17.6 15.9 13.3 10.8 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 35.0 20.6 20.6 28.6 17.3 17.3...
  • Page 63 SHD500 （Cylinder area=37.7cm²） D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 31.1 25.5 13.6 20.6 16.5 17.6 15.9 13.3 10.8 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 35.0 12.2 12.2 28.6 10.2 10.2 13.6 23.2 18.5 17.6 17.9...
  • Page 64 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 44.4 19.7 19.7 36.4 16.5 16.5 13.6 29.4 13.6 13.6 23.5 11.1 11.1 17.6 22.7 10.7 19.0 15.4 12.1 15.5 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 50.0 25.0 25.0...
  • Page 65 SHD630 （Cylinder area=37.7cm²） D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 35.0 12.2 12.2 28.6 10.2 10.2 13.6 23.2 18.5 17.6 17.9 15.0 12.1 15.5 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 39.4 15.6 15.6 32.3 13.0 13.0...
  • Page 66 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 50.0 25.0 25.0 40.9 20.9 20.9 13.6 33.1 17.2 17.2 26.5 14.0 14.0 17.6 25.6 13.6 13.6 21.4 11.5 11.5 17.3 13.6 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 55.6...
  • Page 67 SHD800 （Cylinder area=44cm²） Dmm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 50.0 21.4 21.4 40.9 17.9 17.9 13.6 33.1 14.8 14.8 26.5 12.0 12.0 17.6 25.6 11.6 11.6 21.4 17.3 13.6 Dmm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 68 Dmm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 70.0 42.0 42.0 57.3 35.1 35.1 13.6 46.3 28.9 28.9 37.1 23.5 23.5 17.6 35.8 22.8 22.8 30.0 19.3 19.3 24.2 15.7 15.7 19.1 12.5 12.5 Dmm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec)
  • Page 69 SHD1000 （Cylinder area=38.9cm²） D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 70.0 47.5 47.5 57.3 39.7 39.7 13.6 46.3 32.7 32.7 37.1 26.6 26.6 17.6 35.8 25.8 25.8 30.0 21.8 21.8 24.2 17.8 17.8 19.1 14.1 14.1 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar)
  • Page 70 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 100.0 96.9 1000 96.9 81.8 81.1 81.1 13.6 66.2 66.8 66.8 52.9 54.3 54.3 17.6 51.1 52.6 52.6 42.9 44.5 44.5 34.6 36.3 36.3 27.3 28.8 28.8 D（mm) SDR e(mm) P1(bar) H(mm) P2(bar) t1(sec)
  • Page 71 SHD1200 （Cylinder area=50.7cm²） D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 70.0 36.4 36.4 57.3 30.5 30.5 13.6 46.3 25.1 25.1 37.1 20.4 20.4 17.6 35.8 19.8 19.8 30.0 16.7 16.7 24.2 13.6 13.6 19.1 10.8 10.8 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec)
  • Page 72 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec) t3(sec) P3(bar) t4(min) 100.0 74.3 1000 74.3 81.8 62.2 40.5 62.2 13.6 66.2 51.3 51.3 52.9 41.7 41.7 17.6 51.1 40.3 40.3 42.9 34.1 34.1 34.6 27.8 27.8 27.3 22.1 22.1 D（mm) e(mm) P1(bar) H(mm) P2(bar) t1(sec) t2(sec)

  • Page 73: Shds110 Shds160A2 Shds160A4 Shds160B4 Shds200A2 Shds200A4 Shds200B4

    SHDS110 SHDS160A2 SHDS160A4 SHDS160B4 SHDS200A2 SHDS200A4 SHDS200B4 1.Applicable Range and Technical Parameter SHDS160A2,SHDS160A4 SHDS200A2,SHDS200A4, Type SHDS-110 ,SHDS160B4 SHDS200B4 Materials PE, PP, PVDF Range of diameter 10mm～110mm 50mm～160mm 63mm～200mm Ambient temp. -5～45℃ Power supply 220V±10％, 50Hz Total power 1.4Kw 1.7Kw 2.2Kw Include: Heating plate 0.7Kw 1.5Kw...

  • Page 74: Descriptions

    2 . Descriptions The machine consists of basic frame, heating plate, Planing tool, and support. 2.1 Structure 1. Basic frame 2. Planing tool 3. Heating plate 4. connecting cable 5. Support of heating plate 6.Clamp 7. Socket 8.Switch 9. Temperature Controller...

  • Page 75: Instruction For Use

    3. Instruction for Use 3.1 The whole equipment should be placed on a stable and dry plane to operate. 3.2 Before operation make sure the following things: The power supply is the specified according to the butt fusion machine Power line is not broken or worn The blades of planning tool are sharp All instruments are normal All necessary parts and tools are available...
  • Page 76 3.4.10 Increase the pressure until the required bead appears. Fasten the lock device to keep the joint cool down by itself. Finally open clamps and take out the jointed pipe. 3.4.11 Check visually the joint. The joint should be smooth symmetry, and the bottom of groove between the beads should not be lower than the pipe surface.

  • Page 77: Timer And Temperature Controller

    4.Temperature controller setting （1）Temperature controller setting Switch on Press “SET” for more than 4 seconds till “Sd” is shown in the upper window Press “ ” or “ ”key, enter the setting temperature, and press "SET" to confirm △ ▽ （2）Deviation Correction of temperature Control instrument Switch on Press “SET”...
  • Page 78 Press “SET” till “SC” is shown in the upper window Press “ ” or “ ”key, enter temperature correction value, press "SET" key to confirm △ ▽...

  • Page 79: Reference Of Welding Standard（Dvs2207-1-1995

    5.Reference of Welding Standard（DVS2207-1-1995） 5.1 Because of difference in welding standard and PE material, the time and pressure vary in different phases of welding. It suggests that the actual welding parameters should be offered by pipes and fittings’ manufacturers. 5.2 Reference standard DVS2207-1-1995 Bead pressure 熔...

  • Page 80: Malfunctions Analyses And Solutions

    6. Malfunctions Analyses and Solutions 6.1 Frequent joints quality problems analyze: Visually check：round bead, good joint  Narrow and fall bead. Too high pressure while  welding Too small bead. Pressure is not enough while  welding ◆ There is a ditch between the welding surfaces. Temperature is not enough or change-over time is too long while welding.
  • Page 81 6.2.2 Maintenance & Inspection Ordinary inspection Inspect First Every 6 Every Item Description before month months year Mill or replace the blade ● Planning Replace the cable if it is broken ● ● tool Retighten mechanical connections ● ● ● ●...
  • Page 82 6.3 Frequent malfunction analyses and solutions During the using, electrical units may appear some problems. Frequent malfunction is listed as follows: Please use tools attached, spare parts or other tools with a safety certificate while maintain or replace parts. Tools and spare parts without safety certificate are forbidden to be used. Malfunctions of hydraulic unit malfunction malfunction analyzes...
  • Page 83 Check the power cable 7. The power cable is damaged The machine Check the working power 8. Source power is abnormal does not work Open the ground fault 9. The ground fault switch is closed interrupter 7. Power cable of heating plate, the motor of pump and planing tool may Check the power cables be damaged...

  • Page 84: Electrical Draw Diagram And Hydraulic Schematic Diagram

    7. Electrical draw diagram Motor Heating plate Figure 4 8.Accessories list SHDS 110∕40 Butt fusion welding machine Item Description Unit Remark...
  • Page 85 Basic frame Inserts Φ90 ,Φ75 ,Φ63 ,Φ50,Φ40 Hand push rod Support Electrical box Planing tool Heating plate Attachment with machine Special bolt for clamp L﹦15、20、30、35、40 (10pcs/each spec) （M6） Double open wrench 22X24 Cross screwdriver 6#*150 Special screw bolt SHDS110 Cutter of planning tool S110 Product qualification certificate...
  • Page 86 Basic frame A4/B4(4pcs bottom clamp) Φ140,Φ125 ,Φ110 ,Φ90,Φ75,Φ63,Φ Inserts Hand push rod B4(Optional) Support Electrical box Planing tool Include 1 pcs connecting cable of Heating plate heating plate Attachment with machine Special bolt for clamp L﹦15、20、30、40、45、55、60 (10pcs/each spec) （M6） Double open wrench 22X24 Cross screwdriver 6#*150...
  • Page 87 Basic frame A4/B4(4pcs bottom clamp) Φ180 ,Φ160 ,Φ140 ,Φ125 Inserts Φ110 ,Φ90 ,Φ75 ,Φ63 Hand push rod A2(Optional) Support Electrical box Planing tool Include 1 pcs connecting cable of Heating plate heating plate Attachment with machine L﹦15、25、35、40、50、60、70、 Special bolt for clamp （M6）...

  • Page 88: Guarantee Clauses

    Guarantee Clauses 1. The guarantee range refers to the whole machine. 2. Maintenance for malfunctions during normal utilization is free of charge within guarantee time that is 12 months 3. The guarantee time starts with the date of delivery. 4. Fees are charged in case of the following condition: 4.1 Malfunction caused by improper operation 4.2 Damages caused by fire, flood, and abnormal voltage 4.3 Working exceeds its normal function...
  • Page 89 SHD 630 SHD 800 SHD 1000 □ □ □ SHD1200 SHDS110 SHDS160A2 □ □ □ SHDS160A4 SHDS160B4 SHDS200A2 □ □ SHDS200A4 SHDS200B4 The welding machine meets the ROTHENBERGER quality standards and is released for the competent use. Date: Signature: Fred.Z...

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Roweld e shd-160Roweld e shd-450Roweld e shd-s110Roweld e shd-250Roweld e shd-500Roweld e shd-s160a2 ... Show all

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