Related Manuals for TLV JH5RL-X
Summary of Contents for TLV JH5RL-X
- Page 1 172-65451MA-04 (JH5RL-X) 3 July 2018 Free Float Steam Trap with X-element JH5RL-X Copyright © 2018 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
This instruction manual is intended for use with the model(s) listed on the front cover. It is necessary not only for installation but for subsequent maintenance, disassembly/reassembly and troubleshooting. Please keep it in a safe place for future reference. 172-65451MA-04 (JH5RL-X) 3 Jul 2018... -
Page 3: Safety Considerations
The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65451MA-04 (JH5RL-X) 3 Jul 2018...
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Page 5: Checking The Piping
4. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the trap? 6. -
Page 6: Operation
(A). In addition, the float falls as condensate is discharged, closing off the orifice (B). A water seal is maintained at all times over the orifice (B) to prevent steam loss. Steam Condensate 172-65451MA-04 (JH5RL-X) 3 Jul 2018... -
Page 7: Specifications
7 Orifice Plug Gasket 14 Connector 21 Drain Plug Gasket** 22 Drain Plug * Replacement parts are available only in the following kits: M = maintenance kit; R = repair kit; F = float ** Option 172-65451MA-04 (JH5RL-X) 3 Jul 2018... -
Page 8: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 5° Make sure the product is installed with the raised lettering on the body horizontal. 172-65451MA-04 (JH5RL-X) 3 Jul 2018... -
Page 9: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument [TLV: TrapMan] in conjunction with the visual inspection is highly recommended.) -
Page 10: Disassembly/Reassembly
Consult the table of tightening Valve wrench torques and tighten to the Seat proper torque X-element Remove without Fix with the Air Vent Valve Guide bending Seat and make sure that the X-element can be inserted smoothly 172-65451MA-04 (JH5RL-X) 3 Jul 2018... - Page 11 Air Vent Valve Seat (1 Nm 10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65451MA-04 (JH5RL-X) 3 Jul 2018...
- Page 12 Exploded View Cover Nut Cover Cover Gasket X-element Screen Guide Air Vent Valve Seat Float X-element Connector Spring Connector Clip Gasket Cover Bolt Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug 172-65451MA-04 (JH5RL-X) 3 Jul 2018...
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Page 13: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 14: Troubleshooting
NOTE: When replacing parts with new, use the parts list for reference, and replace with parts from the Maintenance Kit, Repair Kit, etc. Please note that replacement parts are only available as part of a replacement parts kit. 172-65451MA-04 (JH5RL-X) 3 Jul 2018... -
Page 15: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor. -
Page 16: Options
3. If steam should leak from the gland retainer nut or gland case, it can be stopped by further tightening the gland retainer nut. (Do not over tighten, otherwise the needle valve may seize and become unworkable) 172-65451MA-04 (JH5RL-X) 3 Jul 2018... - Page 17 More than 1.5 turns 1 Turn 1 Turn ¾ Turn ¾ Turn ½ Turn ½ Turn ¼ Turn ¼ Turn Number of turns from Number of turns from full-closed position full-closed position Differential Pressure (MPa) Differential Pressure (psi) 172-65451MA-04 (JH5RL-X) 3 Jul 2018...
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