Related Manuals for TLV JH7.5R-X
Summary of Contents for TLV JH7.5R-X
- Page 1 172-65460MA-04 (JH7.5R-X) 20 October 2020 Free Float Steam Trap with X-element JH7.5R-X Copyright © 2020 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
Options ................15 Introduction Thank you for purchasing the TLV free float steam trap. This product has been thoroughly inspected before being shipped from the factory. When the product is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary. -
Page 3: Safety Considerations
The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65460MA-04 (JH7.5R-X) 20 Oct 2020...
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Page 5: Checking The Piping
4. Have isolation valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is the inlet pipe as short as possible, with as few bends as possible, and installed so the liquid will flow naturally down into the trap? 6. -
Page 6: Operation
(A). In addition, the float falls as condensate is discharged, closing off the orifice (B). A water seal is maintained at all times over the orifice (B) to prevent steam loss. Steam Condensate 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... -
Page 7: Specifications
Cover Drain Plug Gasket 25 Float Drain Plug * Replacement parts are available only in the following kits: M = Maintenance Kit; R = Repair Kit; F = Float; X = X-element Replacement Unit 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... -
Page 8: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 5° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... -
Page 9: Maintenance
Screen: Check for clogging or corrosion X-element: Check for scratches Valve Seat: Check for scratches Float: Check for scratches or dents Orifice Opening: Check for dirt, oil film, scratches or wear Body interior: Check for build-up 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... -
Page 10: Disassembly/Reassembly
X-element case X-element case X-element Remove from the X-element Insert after making sure of the correct case orientation NOTE: Do not attempt to remove the press-in air vent valve seat from the X-element case. 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... - Page 11 Drain Plug (73) (1 Nm 10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65460MA-04 (JH7.5R-X) 20 Oct 2020...
- Page 12 Exploded View 172-65460MA-04 (JH7.5R-X) 20 Oct 2020...
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Page 13: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 14: Troubleshooting
NOTE: When replacing parts with new, use the parts list for reference, and replace with parts from the Maintenance Kit, Repair Kit, etc. Please note that replacement parts are only available as part of a replacement parts kit. 172-65460MA-04 (JH7.5R-X) 20 Oct 2020... -
Page 15: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor. -
Page 16: Options
Options The options shown below are available for this product on request. Please compare with the product you received. Options for Area A (standard: with drain plug) Without Drain Plug 172-65460MA-04 (JH7.5R-X) 20 Oct 2020...
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