Related Manuals for TLV JH5RL-P
Summary of Contents for TLV JH5RL-P
- Page 1 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 July 2017 Free Float Steam Trap JH5RL-P / JH5RH-P (Optional Models) JH5RL-W / JH5RL-F / JH5RL-V JH5RH-W / JH5RH-F / JH5RH-V Copyright © 2017 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
This instruction manual is intended for use with the model(s) listed on the front cover. It is necessary not only for installation but for subsequent maintenance, disassembly/ reassembly and troubleshooting. Please keep it in a safe place for future reference. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... -
Page 3: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017...
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Page 5: Checking The Piping
3. Has sufficient space been secured for maintenance? 4. Have maintenance valves been installed at the inlet and outlet? If the outlet is subject to back pressure, has a check valve (TLV-CK) been installed? 5. Is a bypass valve installed? 6. -
Page 6: Operation
3. Closed Position When the condensate flow rate decreases, the float falls, closing the orifice (A) opening. A water seal is maintained at all times over the orifice (A) to prevent steam loss. Steam Condensate 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... -
Page 7: Specifications
5 Orifice Gasket 11 Cover Bolt 6 Orifice Plug 12 Cover Nut * Replacement parts are available only in the following kits: M = Maintenance Kit; R = Repair Kit; F = Float ** Option 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... -
Page 8: Installation
If there is a problem, determine the cause using the “Troubleshooting” section in this manual. Tolerance Angle for Installation: 5° Make sure the product is installed with the raised lettering on the body horizontal. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... -
Page 9: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument [TLV: TrapMan] in conjunction with the visual inspection is highly recommended.) -
Page 10: Disassembly/Reassembly
Remove with a socket Consult the table of tightening torques and tighten wrench to the proper torque Orifice Gasket Remove the gasket and Replace with a new gasket; coat surfaces with anti- clean sealing surfaces seize 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... - Page 11 Exploded View Cover Plug Cover Plug Gasket Cover Gasket Cover Nut Screen & Float Cover Float Cover Cover Bolt Body Orifice Gasket Orifice Orifice Plug Gasket Orifice Plug 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017...
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Page 12: Instructions For Plug/Holder Disassembly And Reassembly
Instructions for Plug/Holder Disassembly and Reassembly The seal on the threaded plugs/holders found on TLV products is formed by a flat metal gasket. There are various installation orientations for the gaskets, such as horizontal, diagonal and downward, and the gasket may be pinched in the thread recesses during assembly. -
Page 13: Troubleshooting
NOTE: When replacing parts with new, use the parts list for reference, and replace with parts from the Maintenance Kit, Repair Kit, etc. Please note that replacement parts are only available as part of a replacement parts kit. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... -
Page 14: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor. -
Page 15: Options
Install the pressure-balancing line in the following manner: Steam Example: Heat Exchanger Pressure-balancing Line Attach the pressure-balancing line to the trap and to either the equipment or to an area with a steam space. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017... - Page 16 • Watch the exhaust port to determine the condition of the fluid discharged. General guidelines: Cloudy-water droplets and mist spraying out, indicating that air and condensate are being discharged Clear---indicating that steam is being discharged; the valve port may now be closed 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017...
- Page 17 Air Vent Valve Body (73) (1 N⋅m ≈ 10 kg⋅cm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65453MA-06 (JH5RL-P/JH5RH-P) 31 Jul 2017...
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