Xp series is heat pump zj is cooling only or electric cooling/gas heating 3-5 ton 60 hertz, r-410a (79 pages)
Summary of Contents for York YLPA 0115SE
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YLPA 0115SE, 0145SE, 0170SE INSTALLATION, OPERATION AND Supersedes: 150.68-ICOM1 (1217) FORM 150.68-ICOM1 (1020) MAINTENANCE 035-23346-100 MODEL YLPA AIR TO LIQUID REVERSIBLE SCROLL HEAT PUMPS STYLE B Cooling Capacities: 115 Tons to 170 Tons Cooling Capacities: 400 kW to 600 kW...
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No external wiring is allowed to be run through the micro panel. All wiring must be in accordance with YORK’s published specifications and must be performed only by qualified YORK personnel. YORK will not be responsible for damages/ problems resulting from improper connections to the controls or application of improper control signals.
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Planned Service Agreement that leverages real time and generalized conditions. In lieu of the traditional and historical data, delivering performance reporting, maintenance program, a Johnson Controls YORK corrective actions required and data enabled guidance Conditioned Based Maintenance (CBM) program can for optimal operation and lifecycle assurance.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE OF CONTENTS GENERAL INFORMATION & SAFETY SINGLE POINT POWER SUPPLY WIRING ............23 CONTROL CIRCUIT TRANSFORMER ..23 INTRODUCTION ..........7 REMOTE EMERGENCY STOP DEVICE ... 23 WARRANTY ............7 CONTROL WIRING - VOLTAGE FREE SAFETY ..............
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TECHNICAL DATA WATERSIDE PRESSURE DROP GRAPH OF EVAPORATORS ........73 OPERATING LIMITATIONS ......74 PHYSICAL DATA ........... 74 ELECTRICAL DATA ........75 SOUND DATA ..........75 ISOLATOR DATA ........... 80 ONE INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE ..... 80 ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS ..........
For warranty purposes, the following conditions must INTRODUCTION be satisfied: YORK YLPA units are manufactured to the highest design and construction standards to ensure high • The initial start of the unit must be carried out by performance, reliability and adaptability to all types of trained personnel from an Authorized Johnson air conditioning installations.
This manual and any other document supplied with the without first switching power OFF, isolating and locking- unit are the property of YORK which reserves all rights. off the power supply. Servicing and maintenance on live They may not be reproduced, in whole or in part, without...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Sharp Edges Safety Labels The fins on the air-cooled condenser coils have sharp The following labels are fixed to each unit to give metal edges. Reasonable care should be taken when instruction, or to indicate potential hazards which may working in contact with the coils to avoid the risk of exist.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 PRODUCT DESCRIPTION INTRODUCTION compressors are mounted on isolator pads to reduce transmission of vibration to the rest of the unit. YLPA air-to-liquid heat pumps are completely factory assembled with all interconnecting refrigerant piping and The motor terminal boxes have IP54 weather protection. wiring ready for field installation.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The IP54 fan motors are the totally enclosed air-over • Software is loaded into the microprocessor controller type with permanently lubricated double-sealed ball via a SD card, with programmed setpoints retained in a bearings. lithium battery backed real time clock (RTC) memory. POWER AND CONTROLS PANELS •...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 • Compressor run status ACCESSORIES AND OPTIONS Flow Switch • No load condition The flow switch or its equivalent must be furnished with • Day, date and time each unit. 150 psig (10.5 bar) DWP - For standard units. •...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 REFRIGERANT FLOW BLOCK DIAGRAMS Cooling and Defrost Modes Low pressure liquid refrigerant enters the heat exchanger and is evaporated and superheated by the heat energy absorbed from the chilled liquid. Low pressure vapor enters the compressor, via the four-way reversing valve and accumulator, where pressure and superheat are increased.
11 12 13 14 15 BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATION REFRIGERANT VOLTAGE / STARTER DESIGN / DEVELOPMENT LEVELS : York : Design Series # kW S : Standard Unit E : R-410A x : 460/3/60 : Scroll : Development Level...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 HANDLING AND STORAGE DELIVERY AND STORAGE MOVING THE UNIT To ensure consistent quality and maximum reliability, Prior to moving the unit, ensure that the installation site is suitable for installing the unit and is easily capable all units are tested and inspected before leaving the of supporting the weight of the unit and all associated factory.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 INSTALLATION LOCATION REQUIREMENTS LOCATION CLEARANCES To achieve optimum performance and trouble-free Adequate clearances around the unit(s) are required service, it is essential that the proposed installation site for the unrestricted air-flow for the ambient coils and meet with the location and space requirements for the to prevent re-circulation of discharge air back onto the model being installed.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The heat exchanger(s) must not be exposed to flushing INSTALLATION OF VIBRATION ISOLATORS velocities or debris released during flushing. It is An optional set of vibration isolators can be supplied recommended that a suitably sized bypass and valve loose with each unit.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 CHILLED LIQUID SYSTEM WATER QUALITY REQUIREMENTS The water used in the unit liquid system must meet the requirements detailed in the table below: Potential Problem Allowable Item Unit Value Corrosion Fouling ▄ pH (25°C) 7.0 to 8.5 ▄...
To ensure that no Eddy currents are set up in the power devices are off. The YORK voltage free contacts are panel, the cables forming each 3 phase power supply rated at 125 VA.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 RUN CONTACTS REMOTE LOAD LIMITING Terminals 25 and 26 close to indicate that refrigerant Load limiting prevents the unit from loading beyond system 1 is running and terminals 27 and 28 close to a desired value. The unit % load limit depends on the indicate that refrigerant system 2 is running.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 COMMISSIONING The oil level must be between the bottom and middle of PREPARATION the oil sight glass which is mounted in the oil equalizing Commissioning of this unit should only be line between the compressors. carried out by Johnson Controls Authorized personnel.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Compressor Operation: Use the ‘OPTIONS’ key Flow rates and pressure drops must be within the limits given in the Technical Data to switch off each refrigerant system in turn (refer to Section. Operation outside of these limits Operating Instructions Manual) and then check the is undesirable and could cause damage.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Suction Superheat: Check suction superheat at steady full system load only. It is important that no bubbles appear in the liquid line sight glass. Measure suction temperature on the copper line about 150 mm before the compressor inlet connection.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 OPERATION CONTROL PANEL KEYS STATUS KEY S Y S 1 COMP S RUN 2 STATUS S Y S 2 COMP S RUN 1 Display/Print Entry Setpoints Unit OPER DATA SETPOINTS OPTIONS SCHEDULE/ PRINT CLOCK ADVANCE DAY Pressing the STATUS key displays the unit operating status.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Units without a hydro kit. The flow switch –XTBC1 Shows the amount of time left on the respective systems terminals 13 & 14 is open and the unit will not run or if anti-recycle timer. This message is displayed when the running, stops.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Suction pressure limiting in the cooling MANUAL OVERRIDE should only be used mode will not unload a system. Suction in emergencies or for servicing. MANUAL pressure limiting only prevents further OVERRIDE mode automatically disables loading. itself after 30 minutes.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 cut-out value / 100)). The transient timer counts down There are two programmable suction pressure cut-out settings one for cooling from 30 seconds. mode the other for heating/ defrost modes. SYS X LOW SUPERHEAT In the Cooling mode, the actual suction pressure cut-out cooling is the programmed suction pressure cut-out This safety will shut down a system when the suction cooling.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Unit Safeties anti-recycle timers have finished counting down, unless MANUAL POWER FAIL RESTART is programmed Unit Safeties are faults that cause all running compressors under the OPTION key. In this case the unit switch must to be shut down.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Unit Warning DISPLAY/PRINT KEYS The low battery message is not a unit safety and will not be logged to the history buffer. It is a unit warning and will not auto-restart. Operator intervention is required to allow a re-start of the unit.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The above two messages will appear sequentially for OPER DATA Key each system. The first display shows accumulated The OPER DATA key gives access to unit and system running hours of each compressor for the specific operating parameters.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 YorkTalk via ISN (Remote Mode). This message indicates the status of the evaporator pump contact. After the 30 second stop to start timer ACTIVE REMOTE CTRL has timed out the pump is started by closing a contact LOAD LIM (terminals 23 &...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The first message indicates the status (ON or OFF) of recent fault will always be stored as Safety Shutdown each compressor in the system. No. 1. Identically formatted fault information will then be printed for the remaining safety shutdowns. The second message indicates the system run time in days - hours - minutes - seconds.
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EVAPORATOR WATER CUTOUT = XXX.X PUMP STATUS OFF Or with York Hydrokit option FAN CONTROL ON PRESSURE = XXXX PSIG EVAPORATOR WATER PUMP STATUS YYYY FAN DIFFERENTIAL OFF PRESSURE = XXXX PSIG Or with York dual pump Hydrokit option JOHNSON CONTROLS...
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STATUS, DISPLAY/ HOURS = XXXXX PRINT, SETPOINTS or UNIT keys. Software Version Or with York dual pump Hydrokit option The software version may be viewed by pressing the PUMP NO1 TOTAL RUN HISTORY key and then repeatedly pressing the DOWN...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 ENTRY KEYS SETPOINTS KEYS The Entry Keys allow the programmed values to be Programming and viewing the cooling and heating viewed and changed. setpoints, daily schedule, and safeties is accomplished by using the SETPOINTS keys. UP and DOWN ARROW Keys Setpoints Used in conjunction with the OPER DATA and...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The RANGE should be set in accordance with the Remote Cooling Setpoint following table: Pressing the SETPOINTS key a third time will display Compressors the remote cooling SETPOINT and RANGE. The Delta T °F 14.4 range value is the value entered under the COOLING Range SETPOINT / RANGE display shown below:...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 With optional two speed fans The cursor will be under the 0. The time may be changed by using the UP arrow and DOWN arrow keys. Pressing Pressing the ENTER/ADV key will advance the the ENTER/ADV key will enter the time and then move schedule to the following display: the cursor to the minute box.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 off. On power up only this timer is set to 120 seconds In the cooling mode the suction pressure cut-out not 90 seconds. cooling protects the unit from a refrigerant to water heat exchanger freeze-up. If the suction pressure drops below The anti-recycle message is displayed when a system the cutout point, the system will shut down.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 DEFROST INITIATION Units with Dual Pump Hydro kit Option TEMP = XX.X DUTY/STANDBY PUMP In the heating mode, the defrost initiation temperature is CHANGE OVER =XX DAYS the temperature below which a defrost will occur when When under the OPTION key the PUMP SELECTION the defrost initiation time expires.
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40.0°F 20.0°F (1) Contact York for application guidelines before exceeding 55.0°F 'SETPOINT'. (2) Leaving Chilled Liquid 'SETPOINT' should not be set below 41°F for water cooling. (3) Leaving Chilled Liquid 'SETPOINT' should not be set below 21 °F for glycol cooling.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 The liquid type can be set for water or glycol. UNIT KEYS LOCAL / REMOTE MODE LOCAL LOCAL / REMOTE MODE REMOTE For correct operation only change Mode Selection Local\Remote when unit switch is set to OFF. When programmed for LOCAL the next option message OPTIONS Key allows the cooling or heating control mode to be selected.
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OPTION key is changed with a Remote start the message will not be displayed. If the option is Device connected, the power to the unit incorrect, contact your local YORK / Johnson Controls must be switched OFF and ON again. service office.
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This option must be set to reflect if an external The cursor is positioned under the day. Pressing the evaporator pump or a YORK Hydro kit with single or UP arrow or DOWN arrow will change the day. The dual pumps is used.
To calculate the reset chilled liquid setpoint for values OPTION key the following feature is disabled. Contact between 2VDC and 10VDC use the following formula: Johnson Controls York Product service if you require Setpoint = Local Chilled Liquid Setpoint + °Reset the following feature.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 0-20mA Remote Signal Heating Mode Jumper JP on the I/O board must be set to 20mA. In the heating mode the hot liquid setpoint can be reset downwards from the manually entered setpoint by To calculate the chilled liquid setpoint for values using a remote 0 - 10VDC or 2-10VDC or 0-20ma or between 0mA and 20 mA use the following formula: a 4-20mA signal connected to terminal block -XTBC1...
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0mA and 20 mA use the following formula: even when set to DISABLED the EMS-PWM feature is disabled. Contact Johnson Controls York product Setpoint = Local Hot Liquid Setpoint - °Reset service if you require this feature. If enabled this feature °Reset = (mA signal x *Max Reset Value)/20...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 EMS-PWM Heating Temperature Reset The new chilled liquid SETPOINT is calculated: Pressing the SETPOINTS a sixth time will allow the Cooling Mode maximum remote EMS-PWM heating temperature reset Setpoint = Local Chilled Liquid Setpoint + °Reset to be programmed: °Reset = ((Contact Closure - 1) x (*Max.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 BACNET, MODBUS AND YORKTALK 2 COMMU- NICATIONS Data can be read and in some cases modified using a • RS-232: connect to TB3 - Network (RX) to TB3 serial communication BACnet, Modbus or YorkTalk 2 (TXD);...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 035-02550-xxx I/O Board LD14318 FIGURE 1 - MICRO PANEL CONNECTIONS TABLE 1 - MINIMUM, MAXIMUM AND DEFAULT VALUES DESCRIPTION MINIMUM MAXIMUM DEFAULT DE MODIFIER ADDRESS 41943 DE MODIFIER OFFSET P1 BAUD RATE 1200 76800 4800 1200, 4800, 9600, 19200, 38400, 76800, AUTO SELECTABLE P2 BAUD RATE 1200...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 2 - VALUES REQUIRED FOR BAS COMMUNICATION PROTOCOL SETTING DESCRIPTION BACNET MS/TP MODBUS RTU YORKTALK 2 DE MODIFIER ADDRESS 0 to 41943(3) DE MODIFIER OFFSET 0 to 99(4) P1 PROTOCOL BACNET P1 MANUAL MAC ADDRESS 0-127(1) P1 BAUD RATE 9600 To 76800 or Auto Selectable(1)
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 BACnet and Modbus Communications Communications Data Map Notes Chiller data that can be read and modified using spe- For information on Data Maps see Table 4 on page cific BACnet or Modbus Register Addresses; and the data associated with the addresses, is outlined below: 1.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D) JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D) JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D) JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 YORKTALK 2 COMMUNICATIONS Transmitted Data After receiving a valid transmission from the Micro- Received Data (Control Data) Gateway or E-Link, the unit will transmit either opera- The unit receives eight data values from the Micro- tional data or history buffer data depending on the His- Gateway or E-Link.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 5 - YORKTALK 2 COMMUNICATIONS DATA MAP JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 5 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D) JOHNSON CONTROLS...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TABLE 5 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D) JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 MAINTENANCE Refrigerant leaks: Visually check the heat exchanger, GENERAL REQUIREMENTS ambient coils, compressors and pipework for damage The units have been designed to operate continuously and gas leaks. provided they are regularly maintained and operated within the limitations given in this manual.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 SCHEDULED MAINTENANCE The maintenance operations detailed in the following table should be performed on a regular basis by a suitably qualified Service Engineer. It should be noted that the interval necessary between each ‘minor’ and ‘major’ service can vary depending on, for instance, application, site conditions and expected operating schedule.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 COMPETENT PERSONS TROUBLE SHOOTING GUIDE PROBLEM POSSIBLE CAUSE ACTION Main supply to unit off Switch on main supply if safe to do so. Check if remote emergency stop device Emergency stop device off is in the OFF position. Turn to ON position if safe to do so.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 PROBLEM POSSIBLE CAUSE ACTION Discharge pressure cut-out incorrectly Adjust in accordance with recommended set. setting. Check for airflow restrictions caused by Poor airflow through the condenser coils. blockages on intake faces of air coils. Check for damage fins. Condenser fans not operating or Check fan motor, fuses and contactors.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TECHNICAL DATA WATERSIDE PRESSURE DROP GRAPH OF EVAPORATORS 0145SE 0170SE 0115SE 1000 Flow Rate (gpm) LD23121 JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 OPERATING LIMITATIONS 0115SE 0145SE 0170SE YLPA Min. Max. Min. Max. Min. Max. Liquid Outlet Temperature (Water) °F 39 to 59 Cooling °F 6 to 15 Liquid Outlet Temperature Range (∆T) Mode Air Temperature - Standard Unit °F 32 to 115 Liquid Outlet Temperature (Water)
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 ISOLATOR DATA ONE INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE 5/8" Ø1/2" H" C" T" B" L" D" W" LD13759A Mount Dimension Data (Inches) Type 7-3/4 6-1/2 4-3/4 5-5/8 10-1/2 9-1/4 7-3/4 9/16 MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE CP1-1D-85...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS 1. Read instructions in their entirety before beginning 6. The adjustment process can only begin after the installation. equipment or machine is at its full operating weight. 2. Isolators are shipped fully assembled and are to be positioned in accordance with the submittal draw- 7.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 TWO INCH DEFLECTION SPRING ISOLATORS INSTALLATION AND ADJUSTMENT 1. Read instructions in their entirety before beginning equipment or bracket to the top plate (“A”) of isola- installation. tor with a minimum of 3/8 fillet welds 2" long @ 3"...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 DURALENE ISOLATOR CROSS REFERENCE RD-Style Isolators LD13760A MOLDED DURULENE ø D THRU TYP 2 PLACES 1. All dimensions are inches, interpreted per ANSI 4. AL = Mounting hole center to center spacing. Notes: Y14. 5. HF = Free height of mount, prior to loading. Oper- 1.
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 DURULENE ISOLATORS INSTALLATION 1. Read instructions in their entirety before beginning all isolator bases to the same elevation (1/32-inch installation. maximum difference can be tolerated). 2. Isolators are shipped fully assembled and are to be 4.
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
The correct type of oil must be used in the unit as shown on the unit data plate and labels. Standard units use the following oil: Refrigerant Compressor Oil R410A York grade V ASSOCIATED DRAWINGS Wiring Diagrams Models Schematic Connection...
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FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 Page Left Intentionally Blank JOHNSON CONTROLS...
FORM 150.68-ICOM1 ISSUE DATE: 10/15/2020 DECOMMISSIONING, DISMANTLING AND DISPOSAL Never release refrigerant to the atmosphere If glycol or similar solutions have been used when emptying the refrigerating circuits. in the water system, or chemical additives Suitable retrieval equipment must be used. are contained, the solution MUST be If reclaimed refrigerant cannot be reused.