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INSTALLATION MANUAL
SINGLE PACKAGE
HEAT PUMP / ELECTRIC HEAT
MODELS: PHE6 SERIES
3 - 5 TONS (3 PHASE)
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL NUMBER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AIRFLOW PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bottom Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Rear Duct Dimensions (inches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Field Control Wiring Diagram For Heat Pump Models . . . . . . 7
Typical Field Power Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electrical Data - 208-3-60 - Single Source Power . . . . . . . . . . . . . . . 8
Electrical Data For 208-3-60 Multi Source Power . . . . . . . . . . . . . . . 8
Electrical Data - 230-3-60 Single Source Power . . . . . . . . . . . . . . . . 9
Electrical Data For 230-3-60 Multi Source Power . . . . . . . . . . . . . . . 9
Single-point Wiring Kit Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . 10
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Airflow Performance - Side Duct Application . . . . . . . . . . . . . . . . . . 12
SECTION I: GENERAL INFORMATION
PHE units are factory assembled heat pumps designed for outdoor
installation on a roof top or a slab. Field-installed optional electric heater
accessories are available to provide supplemental electric heat com-
bined with electric cooling and heating.
The units are completely assembled on rigid, removable base rails. All
piping, refrigerant charge, and electrical wiring is factory installed and
tested. The units require only electric power condensate drain and duct
connections at the point of installation.
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
Johnson Controls Unitary Products
LIST OF SECTIONS
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TYPICAL WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LIST OF FIGURES
Demand Defrost Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Blower Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Measuring External Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 17
Connection Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ladder Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
R-410A Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
LIST OF TABLES
Electric Heat Multipliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommended Blower Speed for Electric Heat . . . . . . . . . . . . . . . . 13
Electric Heat Blower Off Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Indoor Blower Control Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Delay Profile Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Demand Defrost Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Test Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Demand Defrost Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Thermostat Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Failure to carefully read and
follow all instructions in this manual can result in furnace mal-
function, death, personal injury and/or property damage. Only a
qualified contractor, installer or service agency should install this
® ®
WARNING
!
5285477-UIM-A-1016
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Table of Contents
Related Manuals for York PHE6B36
Summary of Contents for York PHE6B36
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Page 1: Table Of Contents
INSTALLATION MANUAL SINGLE PACKAGE ® ® HEAT PUMP / ELECTRIC HEAT MODELS: PHE6 SERIES 3 – 5 TONS (3 PHASE) LIST OF SECTIONS GENERAL INFORMATION ....... . 1 OPERATION . -
Page 2: Installation
5285477-UIM-A-1016 CAUTION Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment can be hazard- This product must be installed in strict compliance with the installa- ous. Only qualified, licensed service personnel should install, repair, or tion instructions and any applicable local, state, and national codes service this equipment. -
Page 3: Unit Limitations
5285477-UIM-A-1016 FAN MOTOR OUTDOOR FAN COIL GUARD PANEL OUTDOOR COIL ECM BLOWER MOTOR CONTROL BOARD AMBIENT TEMPERATURE SENSOR DEFROST CONTROL BOARD OUTDOOR TXV REVERSING VALVE CAPACITOR INDOOR TXV TRANSFORMER BLOWER MOTOR COMPRESSOR OPTIONAL ELECTRIC HEAT KIT INDOOR COIL INDOOR BLOWER REMOVABLE BASE RAILS A0588-001... -
Page 4: Rigging And Handling
MUST be used across the top of the unit. Table 2: Weights and Dimensions Model Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) Shipping Operating PHE6B36 PHE6B48 PHE6B60 Johnson Controls Unitary Products... -
Page 5: Unit Dimensions
5285477-UIM-A-1016 COIL GUARD HIGH VOLTAGE CONNECTION 7/8” HIGH VOLTAGE CONNECTION 1-3/32” HEAT SECTION COMPRESSOR ACCESS PANEL ACCESS PANEL CONDENSATE DRAIN BLOWER ACCESS LOW VOLTAGE CONNECTION CONTROL / HEAT PANEL ACCESS PANEL A0379-001 FIGURE 3: Unit Dimensions Table 3: Unit Dimensions Dimensions (inches) Model 51-1/4... - Page 6 5285477-UIM-A-1016 DUCTWORK VIEW LOOKING UP 1.75 NOTICE AT BOTTOM OF UNIT All units are shipped in the horizontal supply/return configuration. It is important to reduce the possibility of any air leakage through the bot- tom duct covers (resulting from cut, torn, or rolled gasket) due to RETURN improper handling or shipping processes.
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Page 7: Condensate Drain
5285477-UIM-A-1016 CONDENSATE DRAIN maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1. A condensate trap must be installed in the condensate drain. The The wiring entering the cabinet must be provided with mechanical plumbing must conform to local codes. -
Page 8: Electrical Data - 208-3-60 - Single Source Power
Unit) Heater Kit Stages (Unit Heater) Only) (Total (Heater Less Unit) Only) Heater) RLA LRA MCC none 20.0 20.0 PHE6B36 11.6 73.0 18.1 6HK06501025 20.0 45.0 20.0 25.0 6HK06501525 10.8 30.0 57.5 20.0 37.5 none 24.6 24.6 6HK06501025 20.0 49.6 24.6... -
Page 9: Electrical Data - 230-3-60 Single Source Power
Amps Heater Kit Stages Unit) (Unit Heater) Only) (Total (Heater Less Unit) Only) Heater) RLA LRA MCC none 20.0 20.0 PHE6B36 11.6 73.0 18.1 6HK06501025 22.1 47.6 20.0 27.6 6HK06501525 13.2 33.1 61.4 20.0 41.4 none 24.6 24.6 6HK06501025 22.1 52.2... -
Page 10: Physical Data
5285477-UIM-A-1016 Table 9: Physical Data PHE6B36 PHE6B48 PHE6B60 NOMINAL TONNAGE AHRI Cooling Performance Gross Capacity @ AHRI A point (MBH) 36.5 49.1 60.0 AHRI net capacity (MBH) 36.0 48.0 58.0 12.5 12.5 12.0 SEER 16.0 16.0 16.0 Nominal CFM 1200... - Page 11 5285477-UIM-A-1016 COMPRESSORS CFC refrigerants. If refrigerant circuit is opened, take all necessary pre- cautions to avoid exposure of the oil to the atmosphere. CAUTION CAUTION This system uses R-410A refrigerant which operates at higher pres- sures than R-22. No other refrigerant may be used in this system. Do not leave the system open to the atmosphere.
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Page 12: Airflow Performance
1108 1035 1264 1211 1170 1115 1056 High Cool/Heat 1232 1178 1131 1077 1012 1058 1153 1095 1036 1015 PHE6B36 Low Cool/Heat 1190 1133 1079 1026 1112 1054 Electric Heat 1851 1809 1781 1746 1707 1656 1609 1552 1518 1460... -
Page 13: Operation
1. Electric heaters are rated at nominal voltage. Use this table to determine the electric heat capacity for heaters applied at lower voltages. Table 12: Recommended Blower Speed for Electric Heat Heater kW Model PHE6B36 C (ML) A (HI) PHE6B48... -
Page 14: Indoor Blower Control Fault Codes
5285477-UIM-A-1016 Dehumidification/Humidity Switch Input stat call is removed, this causes control to enter the Post-Run state. The Post-Run state level for Delay Profile B is 100% of the previous This model unit features a built in de-humidification feature for level, so the level during the Post-Run state is 82%. advanced dehumidification during cooling operation. - Page 15 5285477-UIM-A-1016 3. When the heating demand is satisfied, the electric heat is de-ener- A forced-defrost feature puts the system into a defrost period every 6 gized when the 24 volt “W” signal is removed, and the “M” contactor hours and 4 minutes of accumulated compressor run-time to recirculate is de-energized when the 24 volt “Y”...
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Page 16: Test Pins
5285477-UIM-A-1016 FIGURE 9: Blower Control Heat Pump Safety Switch Operation Table 19 shows the LED display representation for specified faults. For instance, a red LED display of 10 flashes indicates a control failure. The unit is equipped with a safety package. The refrigeration system When any fault code is present, the control does not display the current will be protected against high refrigerant pressure and a loss of charge status code for the stage of operation. - Page 17 5285477-UIM-A-1016 STARTUP Table 20: Thermostat Signals 1. Check the electrical supply voltage being supplied. Be sure that it is Signal State Board Function within the specified range on the unit data plate. Indoor blower instant on 2. Make sure all electrical connections are tight. Indoor blower off after 60-second delay 3.
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Page 18: Maintenance
5285477-UIM-A-1016 SECTION VII: MAINTENANCE CAUTION NORMAL MAINTENANCE Exercise care when cleaning the coil so that the coil fins are not dam- WARNING aged. Do not permit the hot outdoor air discharge to be obstructed by over- hanging structures or shrubs. Prior to any of the following maintenance procedures, shut off all power to the unit, to avoid personal injury. -
Page 19: Demand Defrost Control
5285477-UIM-A-1016 SECTION VIII: TYPICAL WIRING DIAGRAMS 2 STAGE HEAT PUMP WITH OR WITHOUT ELECTRIC HEAT - 208/230-3-60 CONNECTION WIRING DIAGRAM CAUTION REV. VALVE SOLENOID OPEN ALL DISCONNECTS COMPR. BEFORE SERVICING THIS UNIT. LOSS OF CHARGE COIL SENSOR HI PRESSURE 208/230V LINE VOLTAGE YEL/BLK (41) YEL (48) BRN/WHT (9) -
Page 20: Ladder Wiring Diagram
5285477-UIM-A-1016 2 STAGE HEAT PUMP WITH OR WITHOUT ELECTRIC HEAT - 208/230-3-60 LADDER WIRING DIAGRAM CAUTION OPEN ALL DISCONNECTS BEFORE SERVICING THIS UNIT. Demand Defrost Control Fault Codes GROUND CRANKCASE TEMP. Flashes Fault Condition HEATER SWITCH THIS UNIT IS WIRED LAMP OFF No Power to control FOR THREE-PHASE POWER. -
Page 21: R-410A Quick Reference Guide
5285477-UIM-A-1016 R-410A QUICK REFERENCE GUIDE Refer to Installation Instructions for specific installation requirements R-410A refrigerant operates at 50 - 70 percent higher pressures than R-22. Be sure that servicing equipment and replacement components are designed to operate with R-410A. R-410A refrigerant cylinders are rose colored. Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400, or DOT BW400. -
Page 22: Product
5285477-UIM-A-1016 NOTES Johnson Controls Unitary Products... -
Page 23: General Information
5285477-UIM-A-1016 SECTION IX: START UP SHEET Residential Package Unit Heat Pump with Electric Heat Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Company Name Start-Up Technician Owner Information Name Address Daytime Phone City State or Province Zip or Postal Code Equipment Data Equipment Data... - Page 24 Comments and Additional Job Details Page 2 of 2 (7/7/16) Subject to change without notice. Published in U.S.A. 5285477-UIM-A-1016 Copyright © 2016 by Johnson Controls, Inc. All rights reserved. Supersedes: Nothing York International Corp. 5005 York Drive Norman, OK 73069...