Generac Mobile MDE570P Owner's Manual
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Generac Mobile MDE570P Owner's Manual

Diesel generator
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Owner's Manual
Diesel Generator
MDE570P
014003
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768
SAVE THIS MANUAL FOR FUTURE REFERENCE

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  • Page 1 Owner’s Manual Diesel Generator MDE570P 014003 For technical assistance contact: www.generacmobileproducts.com Technical Support 1-800-926-9768 SAVE THIS MANUAL FOR FUTURE REFERENCE...
  • Page 2 Unit Serial No. Engine and generator serial numbers are located on separate data plates affixed to the engine and generator. When contacting a Generac Mobile Authorized Service Engine Model No. Dealer (GMASD) about parts and service, supply the complete model number and serial number of the unit.

  • Page 3: Table Of Contents

    Table of Contents Section 1: Introduction and Safety Cold Weather Starting Aids (If Equipped) ..............25 Introduction ..............1 Component Locations ..........25 Read This Manual Thoroughly ........1 Recommendations ............25 How to Obtain Service ..........1 Safety Rules ..............1 Section 3: Operation Safety Symbols and Meanings ........1 Overview ..............27 General Hazards ............2 Prestart Checklist ............27...
  • Page 4 Maintenance ............... 41 Daily Walk Around Inspection ........41 General Maintenance ..........41 Fuel Recommendations ..........42 Adding Fuel ..............42 Engine Oil Recommendations ........42 Commercial Oils ............42 Aftermarket Oil Additives .......... 43 Oil analysis ..............44 Coolant Recommendation ........44 Acceptable Coolant Types ........

  • Page 5: Section 1: Introduction And Safety

    Section 1: Introduction and Safety Introduction Safety Rules Thank you for purchasing a Generac Mobile product. The manufacturer cannot anticipate every possible This unit been designed provide high circumstance that might involve a hazard. The warnings performance, efficient operation, and years of use when in this manual, and on tags and decals affixed to the unit maintained properly.

  • Page 6: General Hazards

    General Hazards WARNING Risk of injury. Do not operate or service this machine DANGER if not fully alert. Fatigue can impair the ability to Asphyxiation. Running engines produce carbon operate or service this equipment and could result in monoxide, a colorless, odorless, poisonous death or serious injury.

  • Page 7: Electrical Hazards

    Electrical Hazards Lifting Hazards DANGER WARNING Electrocution. In the event of electrical accident, Personal injury. Failure to properly connect immediately shut power OFF. Use non-conductive lifting cables, chains, or straps could result in implements to free victim from live conductor. Apply death, serious injury, or property damage.

  • Page 8: Battery Hazards

    Battery Hazards DANGER Risk of fire. Allow fuel spills to completely dry DANGER before starting engine. Failure to do so will Electrocution. Do not wear jewelry while result in death or serious injury. working on this equipment. Doing so will (000174) result in death or serious injury.

  • Page 9: Starting The Unit

    However, NHTSA cannot become involved in an individual problem between you, your GMASD, or Generac Mobile. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-888-327-4236 (TTY:1-800-424- 9153), go to http://www.safercar.gov;...
  • Page 10 10000022505 DANGER GEFAHR PELIGRO DANGER BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. 1). ALWAYS START AND OPERATE THE ENGINE IN A WELL-VENTILATED AREA. 2).
  • Page 11 Operator’s manual must be stored on machine. Replacement operator’s manual can be ordered through your local Generac distributor. Das Benutzerhandbuch muss an der Maschine aufbewahrt werden. Zur Bestellung von Ersatzhandbüchern wenden Sie sich bitte an Ihren Generac-Händler. El manual del operador debe guardarse en la máquina. Puede solicitar un manual del operador de reemplazo a través de su distribuidor local de Generac.
  • Page 12 Operator’s manual must be stored on machine. Replacement operator’s manual can be ordered through your local Generac distributor. Das Benutzerhandbuch muss an der Maschine aufbewahrt werden. Zur Bestellung von Ersatzhandbüchern wenden Sie sich bitte an Ihren Generac-Händler. El manual del operador debe guardarse en la máquina. Puede solicitar un manual del operador de reemplazo a través de su distribuidor local de Generac.

  • Page 13: Section 2: General Information

    Section 2: General Information Specifications Description Unit Of Measure MDE570P Engine — ® Make (Model) Perkins (2806F-E18TAG1) Rated Power Output—Prime hp (kW) 670 (500) Operating Speed 1,800 Fuel Consumption—100% Prime gph (L/hr) 33.0 (124.9) Fuel Consumption—75% Prime gph (L/hr) 24.7 (93.5) Fuel Consumption—50% Prime...
  • Page 14 Description Unit Of Measure MDE570P 480/277 VAC kW/kVA (A) 500/625 (753) 600/346 VAC kW/kVA (A) 500/625 (602) 3Ø Prime: 208/120 VAC kW/kVA (A) 456/570 (1,584) 240/139 VAC kW/kVA (A) 456/570 (1,372) 480/277 VAC kW/kVA (A) 456/570 (686) 600/346 VAC kW/kVA (A)

  • Page 15: Unit Dimensions

    Unit Dimensions 01348 Figure 2-1. Unit Dimensions Skid Mounted 204.8 in (5.2 m) 73.0 in (1.9 m) 109.0 in (2.8 m) Trailer Mounted 260.0 in (6.6 m) 102.0 in (2.6 m) 118.8 in (3.0 m) Owner’s Manual for Mobile Generator...

  • Page 16: Unit Id And Vin Tag Locations

    Unit ID and VIN Tag Locations and 100% of its rated capacity. Appropriate generator sizing is determined by the anticipated load. The unit ID tag is located on the control Figure 2-2 panel face. The vehicle identification number (VIN) tag Load Management System (B) is located on the drivers side of the trailer tongue.

  • Page 17: Component Locations-Unit Exterior

    Component Locations—Unit Exterior 014004 Figure 2-3. Exterior Components Hot air/exhaust duct Tongue jack Radiator/coolant fill access panel Coolant drain Central lift point Engine oil drain Diesel exhaust fluid (DEF) fill port Link board access door DEF drain (not shown—unit underside) Generator access door Extended run fuel system (if equipped) 3-phase AC power distribution access door...

  • Page 18: Component Locations-Unit Interior

    Component Locations—Unit Interior 014005 Figure 2-4. Interior Components Diesel oxidation catalyst (DOC) and Diesel particulate Link board panel filter (DPF) Selective catalytic reduction (SCR) module 3-phase AC power connection panel Air filter Breaker panel Generator box Control panel Oil level maintainer kit (if equipped)—oil reservoir fuel filters (behind engine charge alternator) DEF tank Engine charge alternator (behind engine fan)

  • Page 19: Component Locations-Ac Distribution Panel

    Component Locations—AC Distribution Panel 014006 Figure 2-5. AC Distribution Panel Components Lug door safety switch Emergency stop switch Neutral bonding bar Paralleling connection panel (if equipped) Ground terminal Charging lever Terminal lug (4 locations) CLOSE-OPEN button Cam lock receptacle (30 locations) (if equipped) Owner’s Manual for Mobile Generator...

  • Page 20: Component Locations-Receptacle Panel

    Component Locations—Receptacle Panel 014007 Figure 2-6. Receptacle Panel Components 125 V, 15 A battery charger shore power plug (5-15P) (If 120 V, 20 A, GFCI, duplex outlets (NEMA 5-20R) equipped) Receptacle panel circuit breakers 125 V, 30 A, winter heater shore power plug (L5-30P) (If equipped) 240 V, 50 A, 3 pole, twist-lock outlet (CS6369) Owner’s Manual for Mobile Generator...

  • Page 21: Component Locations-Control Panel

    Component Locations—Control Panel 014008 Figure 2-7. Control Panel Components Panel light Main lights switch AUX fuel full switch Genset controller RUN-IDLE switch Hour meter Owner’s Manual for Mobile Generator...

  • Page 22: Genset Controller

    Before operating units in parallel configuration, verify each unit operating correctly, accordance with this manual. • To verify the units intended for paralleling are appropriate for the load, contact Generac Mobile at 1-800-926-9768. Operation for unit paralleling setup and operation. Owner’s Manual for Mobile Generator...
  • Page 23 (A) Navigation Buttons (3) Emergency Stop indicator LED. Figure 2-9. Used to navigate the operator pages. • Indicates Emergency Stop switch is active (pushed in). • Resolve deactivating (pulling out) Emergency Stop switch. (4) Shutdown indicator LED. • Indicates a shutdown alarm is present. 010418 •...

  • Page 24: Controller Modes

    (J) PAS valve test switch LED (if equipped) up and shut-down functions, and by automation of generator load and unload functions. When illuminated, PAS test is in progress. AUTO mode utilizes the remote start connections. For (K) PAS valve test switch (if equipped) remote starting procedures, see Operation.
  • Page 25 • Active configuration NOTE: The list in the previous column varies according to generator make, model, and features. NOTE: As possible, distribute electrical loads equally among generator lines. Minor load imbalances (10% or less) usually do not cause problems. When loading generator, observe the load (amperage) on each line.

  • Page 26: Maintenance Alarms

    • • Event Log capacity is 250 alarm events. After 250 Program PN events are logged, each new event overwrites the • Program version oldest. • About Page Only alarms are logged. • Newest event displays at top of log; oldest at bottom.

  • Page 27: Fuel System

    Fuel System Standard units are equipped with the following fuel sys- tem components: • Single wall fuel tank • Engine fluid containment • Engine fluid containment sensor Fuel Tank Figure 2-21 for fuel tank components. 01403 Figure 2-22. Aftertreatment System SCR module Spark plug for after burner system DOC and DPF...

  • Page 28: Alternator

    Icon Fault Description ECU Amber Alarm The module received an Amber fault condition from the engine ECU.. ECU Red Alarm The module received a Red fault condition from the engine ECU. DPF Active The module received a fault indication from the engine ECU informing that the Diesel Particulate Filter is active.

  • Page 29: Cold Weather Starting Aids (If Equipped)

    Cold Weather Starting Aids (If (E) 30 A Battery Charger Equipped) Requires optional shore power inlet (see receptacle panel). See for more information. Operation Component Locations (F) 1,100 CCA Batteries 2-24. This unit may be equipped with one or Figure More cranking power for extreme cold.
  • Page 30 NOTE: See Table 2-1. for components in each package. Table 2-1. Component Standard Package Extreme Package Block heater   CCV heater   Battery charger   Fuel filter heater   Oil heater   Dual 4D batteries ...

  • Page 31: Section 3: Operation

    Section 3: Operation Overview  Check engine fan belt guard.  Check engine exhaust system for loose or rusted The engine can be started in low-idle or at normal components. operating speed (1,800 rpm). In cold weather, it is recommended to start the engine in low-idle condition, ...

  • Page 32: Using An External Battery Charger

    and oil. Preheat time is reduced to 2 hours if ambient temperatures have not been colder than -4F (-20C). These heaters will cycle on and off as needed during preheat cycle. When engine has started, the inlet receptacle can be disconnected as heater will no longer be needed if engine continues to run.

  • Page 33: Lockout Function

    Loosen nuts securing link board plate to panel. WARNING Position link board according to the correct config- Fire risk. Fuel and vapors are extremely uration, to obtain the desired output voltage. flammable. Do not operate indoors. Doing Tighten nuts 40 ft-lb (54.2 Nm). so could result in death, serious injury, or Figure 3-2 Table...

  • Page 34: Auto (Remote) Starting The Unit

    voltage displays, different from the voltage set on the Use AUTO (remote start) mode to start from somewhere voltage selector switch. other than the control panel by using a transfer switch. AUTO mode is the normal setting when the unit is being If the engine does not start after the first cranking used as a standby power source.

  • Page 35: Parallel Setup And Operation (If Equipped)

    Secure all electrical connections to each unit and a common bus. Before connecting, ensure all wiring is properly color coded or labeled. IMPORTANT NOTE: Any crossed connection will prevent paralleling function. Connect MSC cable(s) and terminating plugs (resistors) to the end units. Switch the battery disconnect to ON.

  • Page 36: Fine Tuning The Voltage

    NOTE: • The new voltage setting is retained through ON- OFF cycles of the generator. • When battery power is cycled through the battery disconnect switch, the voltage setting returns to the target voltage for which the link board is configured.

  • Page 37: Motorized Breaker (If Equipped)

    • The door covering the cam lock receptacles (if equipped) is open. • The link board cover panel is removed. • The Emergency Stop switch is active. Before switching the breaker ON (I), verify ALL problems causing breaker-trip are resolved. 014018 NOTE: The MLCB controls power ONLY to the Figure 3-11.

  • Page 38: Cam Lock Connections (If Equipped)

    014047 Figure 3-12. Grounding Lug Cam Lock Connections (If Equipped) DANGER Electrocution. Before connections are made to the unit, verify the main circuit breaker and battery disconnect switch are OFF. Failure to do 014019 so will result in death or serious injury. Figure 3-13.

  • Page 39: Convenience Receptacles

    NOTE: Generac Mobile does not recommend using the (000303) receptacles in the 600 V position. 3-14. The unit is equipped with various Figure •...

  • Page 40: Changing Exercise Timers

    Shutting Down the Unit IMPORTANT NOTE: This must be performed by a certified electrician. Before shutting down the unit, check with personnel Before attempting any connections, verify the main circuit using power supplied by the generator and let them know breaker and the control power switch are in the OFF (O) the power is being switched off.

  • Page 41: Towing The Unit

    Preparing Unit for Towing Verify engine is OFF. Use the tongue jack to raise or lower the trailer onto the hitch of the towing vehicle. Lock the hitch coupling and attach the safety chains or cables to the vehicle. Raise the tongue jack to the highest positions providing maximum...

  • Page 42: Recommended Towing Speed

    Recommended Towing Speed • Maximum highway speed: 65 mph (104 km/h), or in accordance with local traffic laws and ordinances. • Maximum off-road speed: 10 mph (16 km/h), depending on terrain. Lifting the Unit DO NOT USE Trailer and Skid-Mounted Units NOTE: Before lifting the unit, see Lifting Hazards.

  • Page 43: Dragging The Unit (Skid Mounted Units Only)

    Dragging the Unit (Skid Mounted Units Only) IMPORTANT NOTE: This procedure ONLY applies to skid-mounted units. Do NOT attempt this procedure on trailer-mounted units. 014026 Figure 3-21. Dragging the Unit Figure 3-21. Attach a suitable chain to each D-Ring (A). D-Rings are located on the front and rear of the machine.
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  • Page 45: Section 4: Maintenance

    Generac Mobile recommends that all maintenance work axles are not required. If unit has been stationary be performed by a GMASD. Regular maintenance, for an extended period and will be transported, a...

  • Page 46: Fuel Recommendations

    • neck located on the rear corner roadside panel of the Inspect coolant level. Coolant should be visible in machine. The fuel tank level can be monitored on the the sight-glass, located on the top tank of the control panel display or the analog gauge located on top radiator.

  • Page 47: Aftermarket Oil Additives

    API CK-4 and ACEA E9 oil categories have the following use of biodiesel. Use oil analysis to monitor the condition chemical limits: of the engine oil. Use oil analysis also to determine the oil change interval that is optimum. • 0.1% maximum sulfated ash •...

  • Page 48: Oil Analysis

    finished oils. the oil according to the specification during the entire oil change interval. To achieve the best performance from a Perkins engine, conform to the following guidelines: Coolant Recommendation • to find the correct oil viscosity Figure 4-1 grade for your engine. DANGER •...

  • Page 49: Def Recommendations

    DEF Recommendations Cleanliness Contaminants can degrade the quality and life of DEF. Filtering DEF is recommended when dispensed into the CAUTION DEF tank. Filters should be compatible with DEF and Equipment damage. Do not alter DEF. Use approved should be used exclusively with DEF. Check with the filter DEF only.

  • Page 50: Basic Maintenance Schedule

    • Basic Maintenance Schedule Polyfluoroethylene (PFE) • Polyvinylidene fluoride (PVDF) See the original equipment manufacturer’s operating • manual for a complete list of maintenance requirements. Polytetrafluoroethylene (PTFE) Failure to comply with the procedures as described in the Materials NOT compatible with DEF solutions include OEM engine manual will nullify the warranty, decrease Aluminum, Magnesium, Zinc, Nickel coatings, Silver and performance,...
  • Page 51 Table 4-5. Basic Maintenance Schedule Every 200,000 Every Every Every Every Every Initial Every Every Every Every Every Every Every (760,00 12,000 Item Daily 500 Hr/3 500 Hr/1 10,000 250 Hr 500 Hr 500 Hr 2,000 Hr 2,500 Hr 3,000 Hr 4,000 Hr 5,000 Hr 6,000 Hr...
  • Page 52 Table 4-5. Basic Maintenance Schedule Every 200,000 Every Every Every Every Every Initial Every Every Every Every Every Every Every (760,00 12,000 Item Daily 500 Hr/3 500 Hr/1 10,000 250 Hr 500 Hr 500 Hr 2,000 Hr 2,500 Hr 3,000 Hr 4,000 Hr 5,000 Hr 6,000 Hr...

  • Page 53: Resetting Maintenance Alarms

    Resetting Maintenance Alarms suspicion the engine or packaged DEF has been contaminated with water. The controller will display a warning message when the Follow the instructions included with either tool to obtain unit is due for maintenance or service. See Table 4-5 the measurement.

  • Page 54: Def Storage Guidelines

    Reasonable care should be taken when refilling the DEF urea concentration must remain between 31.8–33.2%. tank. Verify the DEF tank cap area is free of debris before Ideal conditions for storage of DEF are: removing the cap. Wipe clean with a lint free cloth to •...

  • Page 55: Regeneration Indicators

    Regeneration Indicators performed as soon as possible. Regeneration Active. When illumi-   nated, the system is active. This indica- tor shows that elevated emission Figure 4-3. DPF Indicator temperatures are possible. This indica- tor will switch off when regeneration is NOTE: In some situations, the DPF indicator may stay complete.

  • Page 56: Checking Generator Drive Plate Torque

    NOTE: The engine and emissions control system shall engine. No deliberated tampering with, or misuse of the be operated, used, and maintained in accordance with engine emissions control system should take place. the instructions provided. Failure to follow the instructions Prompt action is critical to rectify any incorrect operation, could result in emissions performance that does not meet use, or maintenance of the emissions control system.

  • Page 57: Top-Wind Models

    Top-Wind Models remove the hub from the spindle. A new oil seal must be installed before reassembly or the old seal will leak upon • Apply a light weight oil to the screw stem. re-installation and use. When re-installing a new oil seal, be sure to correctly orient the seal.
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  • Page 59: Section 5: Troubleshooting

    Section 5: Troubleshooting General Troubleshooting This information is intended to be a check or verification for simple causes that can be located and fixed. It does not cover all types of problems. See the OEM engine manual additional troubleshooting information. Procedures that require in-depth knowledge or skills should be performed by a GMASD.
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  • Page 61: Section 6: Wiring Diagrams

    Section 6: Wiring Diagrams Wiring Diagrams Owner’s Manual for Mobile Generator...
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  • Page 77 Wiring Diagrams A0003446546_A_10.19.22 Owner’s Manual for Mobile Generator...
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  • Page 80 Part No. A0001515518 Rev. B 11/14/2022 ©2022 Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice. Generac Power Systems, Inc. No reproduction allowed in any form without prior written S45 W29290 Hwy. 59, Waukesha WI 53189 consent from Generac Power Systems, Inc.

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