Kval DL-NCD Quick Start

Power-UP

1. Verify the area of operation is clear
and safe to process doors
2. Ensure factory air is applied to all ma-
chines.
3. Verify that all E-Stop buttons are OUT
and Gates are CLOSED.
4. Turn the Electrical Disconnect to the ON
positions on each Electrical Cabinet in the
production line.
5. Turn the Control Circuit Switch to the ON
position. (Approximately 3 minute boot-
up)
6. Push the Start Button.
7. All Six Light Indicators Should be ON
See reverse side for 6 Lights Description

Load Door Job from KvalCam

Home the machine

and verify Auto Feed is
selected at the Machine
Main Screen.
1. Select the Libraries Tab at the upper left side of the
screen
2. Select the Door Job Library Tab at the upper center
screen
3. At the Door Job List double click the desired door job to
go to the Door Job screen

Verify Door Job

Verify the Door Job
specifications. Look for
validation errors.
Note: For more information about
Libraries, see the KvalCam Manual.

Add Doors to Queue

1. Enter the quantity of door to be processed in the Door
Qty box at the bottom of the screen
2. Select the Add to Queue Button

Process a Door

1. The machine width adjusts and
the door is fed into the DL-NCD.
Actions
→ The Machine width adjusts to
the door width.
→ The door is pulled (Auto-Feed,
Call Door ) in from the previ-
ous machine.
2. The door is positioned against
the stop and the door is
clamped.
Actions
→ Door Stop (s) are extended.
→ The door is positioned.
→ The door is clamped to hold it
in position.
→ (Opt) Door Probes measure
parts of the door and the data
is fed back to the PLC.
3. The machining process is started.
Actions
→ The Cutter Head will make
the programmed cuts on the
door.
→ Tool changing may occur
during the cutting process.
→ After cutting is completed,
the the door will unclamp.
→ Door is ready to be fed out of
the machine.
4. The door is fed out to the next machine.
Tips
* Never store the Tool Holder in the Motor overnight. Rust may occur.
Store the Tool Holders at the Tool Holder Rack located at the end of
the machine.
* Torque the collet to recommended values, See the Service Manual for
torque values.
* Perform Preventative Maintenance on the machine. See the Service
Manual for lubrication locations.
* For detailed information about the DL-NCD, see the Operation Manual.
DL-NCD Quick Ref rev 2