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Acromag IOS-7200 User Manual

Industrial computer with 500mhz amd geode processor
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IOS-7200
®
Industrial Computer with 500MHz AMD
Geode Processor
USER'S MANUAL
retired
ACROMAG INCORPORATED
Tel: (248) 295-0310
30765 South Wixom Road
Fax: (248) 624-9234
P.O. BOX 437
Email: solutions@acromag.com
Wixom, MI 48393-7037 U.S.A.
Web: http://www.acromag.com
Copyright 2010-2011, Acromag, Inc., Printed in the USA.
8500-878-D13C009
Data and specifications are subject to change without notice.

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Summary of Contents for Acromag IOS-7200

  • Page 1 ACROMAG INCORPORATED Tel: (248) 295-0310 30765 South Wixom Road Fax: (248) 624-9234 P.O. BOX 437 Email: solutions@acromag.com Wixom, MI 48393-7037 U.S.A. Web: http://www.acromag.com Copyright 2010-2011, Acromag, Inc., Printed in the USA. 8500-878-D13C009 Data and specifications are subject to change without notice.
  • Page 2 This is very important where property loss or human life is involved. It is important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your responsibility. 1.0 General Information The information in this manual KEY FEATURES………………………………………...

  • Page 3: Table Of Contents

    7.0 SPECIFICATIONS PHYSICAL……………………………………………….. ELECTRICAL……………………………………………. ENVIRONMENTAL……………………………………... APPENDIX IOS-7200 BLOCK DIAGRAM…………………………. IOS-CARRIER FUSE LOCATION DRAWING………. SYSTEM I/O PORTS MEMORY MAP………………... SYSTEM IRQ ASSIGNMENTS……………………….. SYSTEM 1MB MEMORY MAP………………………... Trademarks are the property of their respective owners. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 4 The following models are the available IOS modules, which are cULus listed and can only be used in the IOS-7200 & IOS-7400 I/O Server. All IOS models operate at the full operating temperate of the base I/O Server unit. Refer to the individual manuals for each of the IOS modules for further information.
  • Page 5 This allows users to Standard quickly develop their application in a familiar environment. Device drivers for Acromag IOS modules are sold separate as described in the following section. IOS MODULE Win32 DRIVER Acromag provides a software product (sold separately) to facilitate the SOFTWARE ®...
  • Page 6 For repairs to a product damaged in shipment, refer to the Acromag Service Policy to obtain return instructions. It is suggested that salvageable shipping cartons and packing material be saved for future use in the event the product must be shipped.
  • Page 7 Section 4.0 for further information on accessing the IOS modules. Figure 2.2a: IOS Module Installation To install the IOS Modules firmly press them into any of the four available slots. IOS Modules are keyed to avoid incorrect installation. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 8 A blinking yellow LED indicates a 10Mbps connection while a solid yellow LED indicates a 100Mbps connection. The upper right Green LED is solid when a link is established and blinks as data is transferred. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 9 BIOS. Refer to Section 3.0 for more information on BIOS settings. The pin connections and description for the serial connections are shown in the figures and table below. Figure 2.5: Serial Port and pin numbering. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 10 This jack is indicated by the headphone symbol. There is also a high impedance mono microphone input jack. This connector is indicated by the microphone symbol. Figure 2.7: Audio Out and Microphone jacks ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 11 DC/DC convertor is functioning. When the bottom ® or removing a CompactFlash ® LED is yellow this indicates hard drive activity on either the CompactFlash card. or the optional 2.5” drive. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 12 Once the bottom face plate is removed, screw the hard drive using the four 3mm Philips flat head screws provided by Acromag to the inside of the bottom face plate. Note that the IDE connector must be facing the close edge of the panel.
  • Page 13 Note that some IOS modules such as the IOS-440 and IOS-445 do provide Field I/O isolation from the system. Refer to the individual IOS modules instruction manual for further information. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 14 __________________________________________________________________ 3.0 BIOS This Section provides the information regarding the AwardBIOS 6.0 and the available user options on the IOS-7200 models. The IOS-7200 ships with optimum BIOS settings and they should only be modified by an advanced technical user. BIOS SETTINGS SHOULD...
  • Page 15 ___________________________________________________________________  Load Optimized Defaults This selection loads default BIOS values. Note that this option should only be selected if the IOS-7200 no longer functions due to user changes to the BIOS.  Set Password This menu allows you to establish, change or disable passwords.
  • Page 16 IDE channel 0 Master. If the 2.5” optional hard drive is installed it will be the IDE Channel 0 Slave. IDE Channel 1 is not used in the IOS-7200. Press "Enter" for automatic device detection.
  • Page 17 IDE device is written to.  CPU Internal Cache [Enabled] This option enables the internal CPU cache. Do not modify this setting.  CPU L3 Cache/ Hyper-Threading Technology [Enabled] Do not modify this setting. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 18 Gate A20 Option [Fast] Do not modify this setting.  Swap Floppy Drive [Disabled] The IOS-7200 does not support a direct connect floppy drive. This options does not apply to USB floppy drives.  Boot Up Floppy Seek [Disabled] The IOS-7200 does not support a direct connect floppy drive. This options does not apply to USB floppy drives.
  • Page 19  LCD BackLight [High Active] This item is not supported on the I/O Server  ITE888 Configure [Press Enter] This menu controls the ISA bus and is not supported on the I/O Server. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 20 This item allows the user to adjust COM port 1 & 2 address and IRQ. information on Ethernet Note that these changes only affect the two external COM ports operation. located on the IOS-7200. IOS modules that support serial connections will not be changed.  UART Mode Select [Normal] This item allows the user to adjust serial port UART mode.
  • Page 21 Setup techniques. Please note that the majority of these items are not supported by the IOS-7200. Acromag recommends that the power savings options provided in the desired operating system (Windows/Linux) be used in place of BIOS settings. The picture below is shown for reference only.
  • Page 22 These items should not be modified. The screen shot is shown for reference purposes only. PC Health Status The PC Health Status screen allows users to enable/disable automatic temperature shutdown. It also displays temperature and voltage information from the processor. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 23 Should this occur follow the following procedure to restore the default BIOS settings. Note that this procedure only requires that a keyboard is attached to the IOS-7200. No monitor, bootable drive, or mouse is required.

  • Page 24: System Overview Table Of

    LED. The fuse on the motherboard is not easily accessible. An external fuse or current limiting power supplied is recommended. Acromag’s PS5R-S line of isolated AC/DC power supplies work well for this application. Contact Acromag for further information. IDE (PATA) – Hard Drive...

  • Page 25: Mlc Vs. Slc Flash

    IOS modules. The carrier board’s PCI bus interface allows the OVERVIEW IOS-7200 to control and communicate with IOS modules that are present on the IOS Carrier. IOS module field I/O connections link through to the field I/O SCSI2 50 pin connectors. Instructions for removing the IOS Carrier board and installing IOS modules are provided in Section 2.0 of this...

  • Page 26: Ios Logic Interface

    The fuses can be located via the IOS Fuse Location Drawing found in the Appendix of this manual. Note that fuse type and current limit may vary. Contact Acromag for further details. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 27: Accessing The Ios Carrier

    Configuration Address space. This PCI carrier board provides 256 bytes of configuration registers for this purpose. The PCI carrier board contains the configuration registers, shown in Table 5.2, to facilitate Plug-and-Play compatibility. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 28: Memory Map

    32-bit memory space. The system configuration software will allocate space by writing the assigned addresses into the corresponding Base Address registers of the Configuration Registers. The memory map for IOS Carrier board is shown in Tables 5.3. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 29 IOS C   I/O Space I/O Space 02FF 02FE 0301 0300 IOS D IOS D   I/O Space I/O Space 037F 037E 0381 0380   Not Used Not Used 03FF 03FE ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 30: Carrier Status/Control Register

    Register - (Read/Write, PCIBar2 + 00H) signal, enabling, disabling, or monitoring IOS and timeout interrupts, performing a software reset for the carrier board and IOS modules, and identifying if memory space is enabled. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 31 This bit allows the user to monitor the Error signals of IOS modules A through D. Refer to your IOS module specific documentation to see if the error signal is supported and what it indicates. Reset condition: Set to "0". ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 32: Ios Interrupt Pending Register

    IOS module serving up an interrupt vector. In addition, access to the interrupt space will cause some IOS modules to release their interrupt request. See each IOS module’s User Manual for details. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 33: Ios Module Id Space

    If multiple interrupts are pending, the interrupt service routine software determines which IOS module to service first. 8. Perform desired IOS module operations in the ISR and re-enable interrupts. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 34: Service And Repair

    REPAIR repair. It is highly recommended that a non-functioning board be returned to Acromag for repair. The board can be easily damaged unless special SMT repair and service tools are used. Further, Acromag has automated test equipment that thoroughly checks the performance of each board.

  • Page 35: Specifications

    Depth 76.2 mm (3.0 in) PHYSICAL Width 182.9 mm (7.3 in) Length 299.7 mm (11.8 in) IOS-7200: 6.00lbs (2.72Kg) No IOS modules included. Unit Weight (Including all mounting hardware) Shipping Weight: TBD ELECTRICAL ® CPU: Embedded AMD Geode LX800 500MHz processor...
  • Page 36 Input Low Threshold......0.8V Minimum, 1.5V Maximum. Input Resistance......3KΩ to 7KΩ. Input Hysteresis......0.5V IOS Carrier IOS Carrier Module: Holds Four Acromag IOS modules. Insertion Cycles: Recommend users do not exceed 30 insertion cycles. Connectors: Four 50-pin female SCSI-2 on front panel. ________________________________________________________________________...
  • Page 37 Then select a supply that can deliver an inrush current of at least twice this amount. The PS5R-S line Universal AC/DC power supplies sold by Acromag meet the I/O Server power requirements. Specifically the 24V models PS5R- SD24 (60W) or preferably PS5R-SE24 (90W).

  • Page 38: Environmental

    Random Vibration: IEC 60068-2-64: 10-500 Hz, 5G-rms, 2 Hours/axis  Operating Shock: IEC 60068-2-27:  30g, 11 ms half sine, 18 shocks at 6 orientations  50g, 3ms half sine, 18 shocks at 6 orientations ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...
  • Page 39 Code, NFPA 70 for installations in the US, or as specified in section 18-1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction. Reliability Prediction Mean Time Between Failures: Contact the Factory. ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 40: Appendix

    Ethernet RJ45 Connection Ethernet Port 1 82551E Switch KSZ899 RJ45 Port 2 (4 ports) LPC Bus AC Link Audio Line Out Serial Audio CODEC Super I/O Port Jack ALC203 W83627HF (x2) Audio Jack ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 41: Ios-Carrier Fuse Location Drawing

    I/O SERVER User’s Manual Industrial PC ___________________________________________________________________ APPENDIX IOS Carrier Fuse Location Diagram ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 42: System I/O Ports Memory Map

    AMD WIN XP Graphic Driver 3C0-3DF AMD WIN XP Graphic Driver 3F6-3F6 Primary IDE Channel 3F8-3FF Communications Port (COM1) 4D0-4D1 Motherboard resource 778-77B Printer Port (LPT1) A78-A7B Motherboard resource B78-B7B Motherboard resource BBC-BBF Motherboard resource ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

  • Page 43: System Irq Assignments

    VGA BIOS resources are available for B800h - BFFFh CGA/EGA/VGA text use on the IOS-7200. B000h - B7FFh Reserved for graphic mode usage A000h - AFFFh EGA/VGA graphics 0000h - 9FFFh Base memory ________________________________________________________________________ Acromag, Inc. Tel:248-295-0310 Fax:248-624-9234 Email:solutions@acromag.com http://www.acromag.com...

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