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EXPERTS IN WATER CHEMISTRY SINCE 1903
9092 Chlorine Analyzer User Manual
101-046-A.1

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Summary of Contents for Waltron 9092

  • Page 1 EXPERTS IN WATER CHEMISTRY SINCE 1903 9092 Chlorine Analyzer User Manual 101-046-A.1...
  • Page 2: Waltron Customer Commitment

    It is Waltron’s commitment to provide the customer with timely and accurate technical service and support. Waltron fully expects the customer to be satisfied with the quality, performance, and cost of this product. If there are any questions or concerns regarding this product, please feel free to contact Waltron at (908)-534-5100.
  • Page 3: Safety

     Follow all regulations and warning labels when disposing of chemicals. Do not mix chemicals. To obtain analyzer safety information or Safety Data Sheets (SDS), please contact Waltron or logon to www.waltron.net. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 4: Warranty Agreement

    If, within one year from the date of shipment, the customer experiences any equipment defects or is not satisfied with the analyzer manufacturing, Waltron will repair, or at its option, replace any defective part(s) free of charge. This warranty requires that the defective part(s) be returned to Waltron with shipping charges prepaid.
  • Page 5: Checklist Of Materials

    Checklist of Materials CHECKLIST OF MATERIALS  In order to ensure customer satisfaction, Waltron does its best to provide adequate and timely packaging and shipping services. Please perform the following after receiving a shipment:  Inspect all shipping containers upon receipt and record any visible damage. If there are any outward signs of damage, please retain all containers and packages for inspection by carrier.
  • Page 6: Table Of Contents

    Table of Contents TABLE OF CONTENTS Waltron Customer Commitment ................. 1 Safety ......................... 2 Warranty Agreement ..................3 Checklist of Materials ..................4 Table of Contents ....................5 Overview ...................... 7 Specifications ..........................7 1.1.1 Performance.......................... 7 1.1.2 Operating Conditions ......................7 1.1.3...
  • Page 7 Table of Contents Menu Structure ........................... 25 Operation ....................26 Calibration of pH Sensor ......................26 Calibration of Chlorine Sensor ....................26 Maintenance....................27 Scheduled Maintenance ......................27 Spare Parts ....................28 Waltron User Manual 9092 Chlorine Analyzer...
  • Page 8: Overview

    Pay attention to all caution and danger labels present on the analyzer and all caution and danger statements written on this manual.  Waltron shall not be liable for errors contained herein and/or for an incorrect use of the Waltron User Manual 9092 Chlorine Analyzer...
  • Page 9  All the analyzer’s components are installed inside a metallic enclosure with a door equipped with a special key opening, only endowed to qualified maintenance personnel. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 10: List Of Warnings And Potential Dangers

    This symbol means that is necessary read this manual before to proceed to any service operation to know exactly how to operate in proper way. Only qualified personnel fully trained on analyzer use and maintenance is allowed to proceed with service operations on the unit. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 11: Sample

    The analyzer’s transmitter enclosure is IP67.  Protection against indirect contacts is guaranteed by efficient grounding of all isolated metal masses. Grounding screw is located inside the electrical enclosure, in the lower right position. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 12: Introduction

    Introduction 2 INTRODUCTION PRELIMINARY REMARKS The 9092 Chlorine Analyzer is used for automatic, continuous measurement of dissolved free chlorine (Cl ) in aqueous media. The analyzer is used for process monitoring and control, and to provide an alarm when limits are exceeded. Applications might include process water treatment, drinking water treatment and water management in swimming pools.
  • Page 13 Introduction Waltron User Manual 9092 Chlorine Analyzer...
  • Page 14: Analyzer Layout

    Introduction ANALYZER LAYOUT Transmitter pH Buffer Bottle Holders Wet Section Figure 2.1: Analyzer Layout. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 15: Wet-Section

    I/O apparatus to dialogue with the user touchscreen interfaces and transfer data equipments. The connections for the external communications are shown in Section 3.6. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 16: Installation

    Installation 3 INSTALLATION RECEIVING The Waltron 9092 Chlorine Analyzer is assembled and fully tested for proper performance. Before proceeding with analyzer installation, it is recommended to:  Check that the box and analyzer have not been damaged during transportation. ...
  • Page 17: Mounting Schematics

    Installation MOUNTING SCHEMATICS Figure 3.1: The dimensions for mounting the analyzer. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 18: Sample Connections

    Installation SAMPLE CONNECTIONS Sample Outlet (behind measuring cell) Sample Inlet To Atmospheric (behind flowcell) Pressure 6mm Swagelok Figure 3.2: Sample Connections. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 19: Electrical Connections

    In case of loss of power, the analyzer stops and automatically restarts into standby mode as soon as power is restored. No maintenance should be carried out inside the transmitter without first switching off the power. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 20: Transmitter Enclosure

    Figure 3.3: Transmitter enclosure. Right Block Left Block Figure 3.4: Electrical connections inside the transmitter housing. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 21: Ac Power Connection

    AC POWER CONNECTION 3.6.2 The Waltron 9092 Chlorine Analyzer is designed for operation with 100VAC - 240 VAC, 50/60 Hz power. All the connections must be made in accordance with national or local regulations. It is always recommended that the analyzer is connected to the mains via a circuit breaker or an isolating switch installed near the unit.
  • Page 22: User Signal Connections

    Flow (signal) Right Flow - Flow + Temp Sensor (common) Temp Sensor (common) Temp Sensor + Reference Electrode (R) Counter Electrode (C) Measure Electrode (M) TxD (RS 232) GRD (RS 232) RxD (RS 232) Waltron User Manual 9092 Chlorine Analyzer...
  • Page 23: Analyzer Initial Start-Up

    Turn on sample flow to the analyzer and adjust to 3-18L/hr . The analyzer will begin to display measurement readings for the chlorine, pH and temperature. It is reccommended that the pH electrode be calibrated upon initial start-up (see section 6.1). Waltron User Manual 9092 Chlorine Analyzer...
  • Page 24: User Interface

    Using the keypad below the display screen, the user can navigate the menu structure and access and user input fields. Action Display Pressing the right arrow key will ask the user to input a PIN number to gain access to the menu structure. The default password is 0000. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 25 User Interface Pressing enter will confirm the password and grant access to the menu structure. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 26: Menu Structure

    User Interface MENU STRUCTURE Waltron User Manual 9092 Chlorine Analyzer...
  • Page 27: Operation

    1,4-phenylenediamine). The actual concentration of free chlorine, which was determined by the secondary reference measurement is input using the transmitter keyboard to access the main menu CalModus> and then in the submenu SubCal >. Repeatedly pressing the ESC key will return to meaurement mode. Waltron User Manual 9092 Chlorine Analyzer...
  • Page 28: Maintenance

    7 MAINTENANCE SCHEDULED MAINTENANCE Basic maintenance of the Waltron 9092 Chlorine Analyzer requires that the reference solution be refilled periodically. In addition, the user should perform a regular 'visual overall-check' of the wet part for immediate corrective measures, e.g. in case of leakages etc. Cleaning of the analyzer cabinet is best performed using a soft, non-aggressive cleaner.
  • Page 29: Spare Parts

    Reference Solution (3M KCl) L1000-002 pH 7 Buffer Solution L1000-034 pH 4 Buffer Solution L1000-035 Cleaning Material L1000-008 Table 10.3: Spare Parts Listing. Description Part Number pH Electrode L1000-036 Reference Electrode L1000-004 Measuring Electrode (Gold) L1000-005 Waltron User Manual 9092 Chlorine Analyzer...

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