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Summary of Contents for Waltron 2410
- Page 1 EXPERTS IN WATER CHEMISTRY SINCE 1903 2410 Oil and Water Analyzer Instruction Manual Revision 2.51...
- Page 2 It is Waltron’s commitment to provide the customer with timely and accurate technical service and support. Waltron fully expects the customer to be satisfied with the quality, performance, and cost of this product. If there are any questions or concerns regarding this product, please feel free to contact Waltron at (908)-534-5100.
- Page 3 √ Follow all regulations and warning labels when disposing of chemicals. Do not mix the chemicals together. To obtain analyzer safety information or Safety Data Sheets (SDS), please contact Waltron or visit the website at www.waltron.net...
- Page 4 Waltron with shipping charges prepaid. At Waltron discretion, a Technical Service Specialist may be sent out to repair or replace the defective part(s) on location. Traveling time and expenses of the Technical Service Specialist is at the customer’s expense.
- Page 5 Warranty will be nullified if goods have been used for purposes other than those for which they are intended or if any seal has been removed, broken or tampered with or if the Waltron trademark or serial number has be removed, defaced, or altered.
- Page 6 Waltrons’ concern does not stop when your instrument leaves our loading dock. We want to thank you for your confidence in Waltron., our product, and the service that we provide. We want to make sure that your experience with us will be one of total satisfaction starting with the condition in which you have received your product.
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Page 7: Table Of Contents
Table of Contents AI-2410 Section Contents Page Introduction General Description/ Principle of Operation Mechanical Characteristics Installation and Mounting 10-13 Mounting and Layout Wiring 11-12 External Piping Connections Start-up 14-17 Commissioning—User Interface Guideline 3.11 Pre-Commissioning Setting Alarm Points Setting Alarm Delays... -
Page 8: Introduction
Section 1. Introduction- Oil in Water Monitor AI-2410 1.1 General Description—Principle of operation The µAI-2410 Oil in Water Analyzer is a continuous online monitor for direct measurement of oil or other hydrocarbons in sample streams in concentrations between 0-99ppm. A set of optical sensors measures a... -
Page 9: Mechanical Characteristics
Section 1. Introduction-Oil in Water Monitor AI-2410 1.2 Mechanical Characteristics The system is composed of two components; a sample chamber assembly and an electronic control unit (transmitter). (See figure below). The sample chamber assembly consists of a cell cap (5), sample inlet, sample outlet, desiccators, and throttle. -
Page 10: Installation And Mounting
Avoid areas containing chlorinating equipment. • Mount the µAI-2410 by means of 4 x M4 screws on to a rigid vertical surface and preferably with the display panel of the monitor at eye level. -
Page 11: Wiring
Section 2. Installation and Mounting AI-2410 2.2 Wiring (refer to figure 2.2) • This unit must be connected to the power supply via a suitably rated and approved double pole fused isolator unless such fusing/isolation is provided by associated equipment. When fitted, the isolator should be close by, readily accessible and marked as to function. - Page 12 Section 2. Installation and Mounting AI-2410 Figure 2.2: Terminal Connections and Wiring -12-...
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Page 13: External Piping Connections
Section 2. Installation and Mounting AI-2410 2.3 External Piping Connections WARNING. Do not exceed the maximum pressures and temperatures specified. If you use pressure-reducing equipment, install a pressure relief valve between your equipment and the sample inlet to the monitor for safety purposes. -
Page 14: Start-Up
Section 3. Start-Up AI-2410 3.1 Commissioning Figure 3.1: User Interface Guideline -14-... -
Page 15: Pre-Commissioning
Section 3. Start-Up AI-2410 3.11 Pre-Commissioning On completion of the installation, wiring and piping carry out the following checks: Electrical: √ Check that the power supply voltage on cables 1 and 2 are within limits √ Check to confirm that a good connection to ground has been made. -
Page 16: Setting Alarm Points
Section 3. Start-Up AI-2410 3.2 Setting Alarm points (refer to Fig 3.1) Alarm 1 and alarm 2 are both factory set to 15 PPM. To adjust these points the following procedure should be followed. To adjust alarm 1 set point: √... -
Page 17: Calibrating For Clean Water
Section 3. Start-Up AI-2410 3.4 Calibrating for clean water (refer to Fig 3.1) √ Insure that there is no flow through the cell. Remove the cell cap and clean the inside of the cell tube with bottlebrush provided. Replace the cell cap √... -
Page 18: Operating Instructions
Section 4. Operating Instructions AI-2410 4.1 Operating Instructions (Refer to Fig. 3.1) √ Switch on the power supply √ Allow 2 minutes for the instrument to warm up √ Flow oil-free water through the system for a few minutes. If the display is greater than zero, then a clean water calibration will need to be performed (see section 3.4) -
Page 19: Routine Maintenance
Section 5. Routine Maintenance AI-2410 5.1 Operator Maintenance (Refer to Fig.1.2) At WEELKLY intervals: √ Check the zero with oil-free water flowing through the instrument and reset if necessary (see section 3.4) √ Flush the cell with oil-free water. -
Page 20: Troubleshooting
Light emitter has faulted, power off /on to attempt reset, if error persists contact Waltron ♦ Error E3 and E4 Scatter and Transmission signal out of range Component calibration required at manufacture, contact Waltron Service department for Return Authorization -20-... -
Page 21: Specifications
Section 7. Specifications AI-2410 7.1 Technical Specifications 0-99 ppm Range: +/- 2 ppm Accuracy: 2 x 7 segment LED Concentration Indication: 1- 99 ppm (adjustable) Alarm Operating Points: 0-20 sec (adjustable) Alarm 1 Operating Delay: 10-240 sec (adjustable by multiples of 10) -
Page 22: Auto Clean System (Where Fitted)
8.1 Auto Clean System (where Fitted) (Refer to Fig.8.1) The Auto clean System adds another level of reliability to the 2410 Oil in Water through the automation of the cell cleaning process. The assembly is designed to clean the cell tube every 5 60 minutes (user selectable see section 8 sub section 8.3) to reduce the... -
Page 23: Auto Clean System
Section 8. Auto Clean System (where Fitted) AI-2410 Figure 8.1: CW Auto Clean Construction Configuration ITEM NO. DESCRIPTION AUTO CLEAN CYLINDER SOLENOID VALVE CUSTOMERS TERMINAL ENCLOSURE MOUNTING PLATE -23-... -
Page 24: Auto Clean Terminal Enclosure
2 (Fig. 2.2) except for the fault relay which is not available with the auto clean option. Figure 8.2: 2410- Auto Clean Terminal Enclosure All remaining connections to the 2410 Oil in Water can be made as shown in Table 8.2 Table 8.2 Output Range Selection Reference RANGE... -
Page 25: Auto Clean Cycle Frequency
Section 8. Auto Clean System (where Fitted) AI-2410 8.3 Auto Clean Cycle Frequency (where Fitted) Using the user interface Press & release the DOWN or UP KEY (10 or 9) repeatedly until the display shows AC. To view the current frequency Press & release the SET/ZERO KEY (8). The auto clean frequency is now shown in minutes on the display. -
Page 26: Spare Parts Listing
Q2410-7053 Display PCB Q2410-7037 Cable Gland Q2410-6883 Manual Clean Q2410-7229 For ordering information or to place an order call Waltron at 1-800-242-7353 Please have the following information ready: Company Name: Plant/Site: Phone#: Contact information: Form of Payment CC/PO#: Shipping/Billing Address:... -
Page 27: Operator's Notes
Section 10. Operator’s Notes AI-2410 -27-... - Page 28 Section 10. Operator’s Notes AI-2410 -28-...
- Page 29 Section 10. Operator’s Notes AI-2410 -29-...
- Page 30 Section 10. Operator’s Notes AI-2410 -30-...
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