Related Manuals for Waltron Aqualert 6051
Summary of Contents for Waltron Aqualert 6051
- Page 1 EXPERTS IN WATER CHEMISTRY SINCE 1903 Waltron Aqualert 6051 Hardness Analyzer Instruction Manual 101-048-B.1...
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Page 2: Waltron Customer Commitment
Calibration slope values and detailed description of problem Waltron’s technical expertise and extensive experience provides personalized solutions to the water quality industry. It is Waltron’s commitment to provide the customer with timely and accurate technical service and support. Waltron fully expects the customer to be satisfied with the quality, performance, and cost of this product. -
Page 3: Safety
Reagent powders must be kept dry. Follow all regulations and warning labels when disposing of chemicals. Do not mix chemicals. To obtain analyzer safety information or Safety Data Sheets (SDS), please contact Waltron or logon to www.waltron.net. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 4: Warranty Agreement
Waltron with shipping charges prepaid. At Waltron discretion, a Technical Service Specialist may be sent out to repair or replace the defective part(s) on location. Traveling time and expenses of the Technical Service Specialist is at the customer’s expense. -
Page 5: Checklist Of Materials
Introduction CHECKLIST OF MATERIALS In order to ensure customer satisfaction, Waltron does its best to provide adequate and timely packaging and shipping services. Please perform the following after receiving a shipment: Inspect all shipping containers upon receipt and record any visible damage. -
Page 6: Table Of Contents
Introduction Table of Contents WALTRON CUSTOMER COMMITMENT ..................... 2 SAFETY ............................. 3 WARRANTY AGREEMENT ......................... 4 CHECKLIST OF MATERIALS ........................ 5 INTRODUCTION........................8 ANALYZER AT A GLANCE ......................9 UNIT DESCRIPTION......................... 10 ......................10 RINCIPLE OF UNCTION ........................10 NIT OVERVIEW ........................11 COPE OF DELIVERY .................12... - Page 7 AULT FINDING 12.2 ....................... 55 IAGNOSIS FUNCTION SPARE PARTS ......................... 57 MEASUREMENT RANGE OF OUR REAGENTS ................59 CALCULATION TABLE FOR COMMON UNITS OF WATER HARDNESS ........60 INSTRUCTIONS FOR DISPOSAL ....................60 Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 8: Introduction
When used with a water grading system, the professional monitors can control the minimum and the maximum hardness (for drinking water for example). This is not a system to prevent increase in water hardness. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 9: Analyzer At A Glance
CAN- interface Software updates by means of SD-card possible Open wall mounting or wall mounting in protective casing (optional) Supply voltage 85-264 Vac, 47 – 63 Hz or 24V AC/DC Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 10: Unit Description
The analysis unit is operated by means of a menu, a graphic display and 6 keys on the control panel. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 11: Scope Of Delivery
If you receive the analyser on a mounting plate, you will receive the following components: Description analyzer Basic unit on mounting plate or analyzer with housing Accessory kit with bottle connector Operating Instructions (Italian, English or German) Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 12: Specifications And Areas Of Application
KS4.3 < 5mmol/l Technical Data Installation Wall mounting in closed rooms Dimensions Without case: 280x360x114 mm (WxHxD) With case: 300x380x120 mm (WxHxD) Weight Without case: ca. 2.1 kg With case: ca. 4.0 kg Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 13 Expiration date of the At least 2 years reagent Water consumption ca. 1l/analysis at 2 bar The water consumption varies according to pressure and flush-time. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 14 750 Ω CAN Interface Adjustable baud rate: 10.20 K bit/s CAN 2.0A compatible Applicable in Multi-master Systems 3 adjustable frames: Test result transmission Status transmission Control and Status request Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 15: Bob-Operation
When choosing the correct reagent, it is important that the hardness range to be monitored lies in the middle of the measurement range of the reagent. In all, the analyzer covers the measurement range of3.6 - 5349 µmol/l. There are 11 reagents available: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 16 , XII: 3,0°dH / 5,4°f W6050-730 C-730/500 Professional: 0,9-9,0°dH / 1,61-16,07°f N.B. Indicators 530/500 and above are very temperature sensitive and it may be necessary to correct the test results with reference to the environmental temperature. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 17: Maintenance Sets
The cleaning set is offered for this purpose. This set contains everything necessary in the way of equipment including the cleaning fluid. Article Order number Maintenance set for the professional 111 906 Cleaning set for PROFESSIONAL Road transport: 200 013 Cleaning set for the chamber Air transport: 200 013S Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 18: General Safety
Safety Instructions and Symbols In this handbook you will find various safety details that warn of possible dangers associated with the use of the analysis unit. This applies to specific dangers to: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 19 Before you begin, make sure there is no pressure in the pipes. Pipes, joints and seals are to be checked regularly and where necessary, or as a precautionary measure, replaced. Maintenance intervals should, in any case, be observed. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 20 Installation The installation should be carried out in the following order to avoid errors: Install the analyser in a dry and easily accessible place. Fix securely according to the mounting instructions. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 21 Set the unit up according to the instructions in the following sections. Only switch on the unit when all preparation is done, the case is closed and the unit is set up. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 22: Installation
4 mounting brackets for fixing the case as shown in the drilling plan below: To allow for opening the case, the designated mounting space must be at least 450x350mm (D xH). Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 23: Water Connections
The pipes should not be laid horizontally. Pipes should not exceed 2m in length. The output water must run into an open funnel or waste water pipe/drain. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 24: Operating With Pressure-Less Sample Water
Operating with pressure-less sample water If the sample water is not under pressure, a simple membrane or immersion pump is necessary to deliver the sample to the analysis unit. Relay 4 can be used for this purpose. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 25: Electrical Installation
230V alternating current / 50 to 60 Hz or 24V alternating current/direct current (see on- line monitor)! Open the lid of the control box Battery holder Power supply SD-card Connection terminals The analysis unit has 2 rows of terminals. The terminal descriptions are underneath the bottom row. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 26: Connecting The Supply Voltage
The mains output appearing on the top row can be used via the output relays to drive pumps, valves or others. The total consumption of all the connected appliances must not exceed 500 VA. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 27: Connecting The Relay Outputs
Relay 4 (max. 250Vac / 4A) Relay4 A Relay4 (max. 250Vac / 4A) Relay4 B Relay 4 (max. 250Vac / 4A) All relays can be placed as you wish. We recommend however, the following: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 28 Limit 2 (Alarm when limit 1 is not reached or exceeded) Relay 3 Unit fault / Breakdown Relay 4 Reagent shortage (Level<10%) Please note the difference in behaviour when configured as error contact. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 29: Connecting The Digital Inputs
Data line CAN (optional) All inputs can be placed as you wish. We recommend however, the following: Recommended input configuration: Input Function Input 1 Deactivated; water meter Flow monitor analysis request Input 2 Deactivated cancel error Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 30: Components
At the bottom right of the mounting plate you will find the water inlet (left) and outlet (right) connectors both of which are secured to the mounting plate. The solenoid input valve is located behind the reagent bottle. Solenoid valve in the inlet line Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 31: Display And Keyboard
Located centrally in the middle are 4 keys for navigation and entry of values ( <> + - Display Back / Reject last entry Help Navigation <> + - OK / Confirm Menu Additionally there are 4 function keys: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 32 Parameter be undertaken Assistant Starts the configuration assistants Info Informs about status of the software, date of manufacture and serial number of the unit History Shows the last 100 measurements as a graph Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 33 The limit settings are shown as points on the graph. You can call up the record by selecting Menu>History. By pressing the key [OK] or [Back] you can return to the measurement value. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 34 [OK] key. Leave the list with the [back] key. If there are more than 3 choices in the list, you can use the scroll facility on the right of the display. In the figure below, the active choice is indicator 510/500. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 35 When the cursor is not moved and the [OK] key pressed the highlighted number will be entered. As an example: the flush time = 30 seconds. The possible times are from 15 to 1800 seconds. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 36: Connecting Additional Components
Input contact 1 Connecting a Buzzer Relay 1 + relay 2 Connecting an Immersion Pump Relay 4 Connecting a Control Unit Relay 1 + relay 2 (impulse mode) Connecting an External Flush Unit Relay 4 Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 37: Configuration
Return to main menu Works setting Do you wish to reset the unit to the works settings? [YES / NO] [OK] YES: Resets the unit to recommended settings. NO: The unit keeps your settings. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 38 Select the unit in which the test results should be displayed. [OK] You will get a choice of possible measurement units according to the measurement parameters: Your setting: °dH, °f, ppm(CACO3), mmol/l, mg/l, mval/l, e Select and confirm with[OK] Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 39 In a blending system, on the other hand, the test result should Your setting: lie between limit 1 (lower limit)and limit 2.(upper limit) Set limit 1 At what value should the monitoring of limit 1 take place?[OK] You can see this mask: Your setting: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 40 [OK] Your setting: You are given the following choices: l, hl, m3, gallons(US), gallons(Imp) Select the value using the navigations-keys and confirm[OK] Select the amount after which the analysis should start [OK] Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 41 Choose the function of input2 [OK] You have the following possibilities: Deactivated, analyse start, Water-meter, Flow-monitor Via the navigations-keys, make a selection and confirm [OK]. Your setting: Different functions can be assigned to input2. Deactivated Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 42 This setting should be selected if an external flow-monitor is connected to the input and the analysis unit should only carry out tests at preset time intervals if water is removed from the system. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 43 Via the navigations-keys, make a selection and confirm [OK]. With analysis, you can control an external pump, the cool water valve of a sample cooler or an external controller. Alternatively, the reagent level can be configured to relay 2. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 44 0000- CFFF Choose the chanel-ID, on which the unit is to transmit the status message [OK]. 0000- CFFF Select the value via the navigation keys and confirm [OK]. The unit is now completely configured. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 45: Operation
Main menu 1. Undermenu 2. Undermenu Unit function Automatic Automatic operation on /off. Manual -> Analysis Start analysis Manual -> Reagent Inject reagent Manual -> Diagnosis Start diagnosis Manual -> Flush Flush chamber Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 46 2 analyses Parameter -> Analysis -> Check Set amount of check measurements measurements(0-3) Parameter -> Analysis -> Check interval Set interval between check measurements Parameter -> Analysis -> Calibration factor Value correction in % Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
- Page 47 Identifier ID of the Results channel result Parameter -> Interface -> CAN- Identifier ID of the Status channel Status message Parameter -> Interface -> CAN- Identifier ID of the Control channel control commands Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 48: Maintenance Functions
Bigger SD-cards can be formatted under e.g. Windows 7 > START > execute command und then by entry of format x: /FS:FAT /A32K. X stands for the letter of the disc-drive assigned to the SD-card. The following files are saved on the card: Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 49 [OK] key while switching the unit on. Following a security question, the new software can be successfully installed. We recommend that the files are removed from the SD-card after they have been installed in the unit. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 50: Maintenance And Service
This may lead to damage of the plugs or pins. All pipes must be free and not twisted. Switch the unit on again, flush the measuring chamber then pump reagent into the chamber. The unit is now ready for use(Menu > Manual > Flush / Reagent). Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 51: Changing The Dosing-Pump-Cassette
Clip the cassette securely on to the pump. Switch the unit back on, flush and pump reagent into the chamber. The unit is now ready for use (Menu > Manual > Flush /Reagent). Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 52: Changing The Reagent Bottle
Replace the battery with the type CR2032. Ensure that the ribbon cable between the 2 circuit boards has not come loose. Close the control box again. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 53: Software Update
Switch the unit off again. Remove the SD-card and delete the firm ware bin files from it. Re-insert the SD-card in its slot under the lid. Switch on and check the unit configuration. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 54: Error Analysis
Check the reagent delivery, the sensor and the stir-fish with the diagnosis menu. False test result Check that the reagent corresponds to that programmed. Check for air bubbles in the reagent delivery pipe. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 55: Diagnosis Function
4 pole connector on the circuit board. If you can hear the motor but there is no movement, then the pump-cassette is defect. If the connection are okay and Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 56 Current loop To test the current loop, a test meter set to mA is necessary. Connect the meter probes to the connector marked[20mA+ und 20mA-]. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 57: Spare Parts
Spare parts 13 Spare parts Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... - Page 58 Actuator for magnetic stirrer 1x W6050-727 1x 111014 Magnet valve 24V 1x W6050-014 1x 111700 Measuring chamber complete 1x W6050-700 1x 111028 Dosing pump complete 1x W6050-028 4x 111906 Maintenance set 02 4x W6050-906 Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...
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Page 59: Measurement Range Of Our Reagents
26.7-267.0 ppm W1234-465 600/500 5,36-53,57°f 3,0-30°dH 53.4-534.0 ppm Carbonate hardness W6050-C710 C-710/500 0,54-5,36°f 0,3-3,0°dH 5.34-53.4 ppm W6050-C715 C-715/500 0,80-8,04°f 0,45-4,5°dH 8.01-80.1 ppm W6050-C720 C-720/500 1,07-10,71°f 0,6-6,0°dH 10.68-106.8 ppm W6050-C730 C-730/500 1,61-16,07°f 0,9-9,0°dH 16.02-160.2 ppm Waltron User Manual 101-048-B.1 6051 Hardness Analyzer... -
Page 60: Calculation Table For Common Units Of Water Hardness
The unit should be taken to a certified collection point for electrical devices. The battery must be disposed of separately. The unit can also be returned to the dealer or manufacturer for proper disposal. Waltron User Manual 101-048-B.1 6051 Hardness Analyzer...