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Table of Contents
Related Manuals for Novexx Solutions LA-BO XPA 934 LH
Summary of Contents for Novexx Solutions LA-BO XPA 934 LH
- Page 1 OPERATING MANUAL LA-BO Applicator Edition 05 - 08/2022...
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Page 2: Table Of Contents
LA-BO Operating Manual Contents Please Note - 3 - 3 General Information Validity of this manual and required compliance - 3 How information is represented - 4 For your safety - 5 - 5 Intended use Information and qualification - 5 Operating safety of the machine - 7 Product description - 9 Application Notes... -
Page 3: Please Note
Any obligation to extend these changes to machines previously delivered is excluded. Copyright NOVEXX Solutions retains all rights to this manual and its appendices. Reproduction, reprint or any other type of duplication, including parts of the manual, are permitted only with written approval. - Page 4 LA-BO Operating Manual Manufacturer Novexx Solutions GmbH Ohmstrasse 3 85386 Eching, Germany Phone: +49-8165-925-0 Fax: +49-8165-3143 www.novexx.com How information is represented Explanation of symbols To enhance readability and make information easier to find, different types of information are identified: ► Instruction with no order of tasks assigned 1.
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Page 5: For Your Safety
LA-BO Operating Manual FOR YOUR SAFETY Intended use The LA-BO applicator is a device for automatic attachement of self-adhesive labels, which are sup- plied to the applicator by one of the following labelers or print & apply systems. Print & apply systems: •... - Page 6 LA-BO Operating Manual • That the operating personnel can rectify minor operating faults (for example a paper jam) indepen- dently. • At least 2 persons should be instructed in operation. • Have a sufficient quantity of label materials available for tests and instruction. Making note of information The device can only be operated safely and efficiently by complying with all of the requisite informa- tion!
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Page 7: Operating Safety Of The Machine
► Repairs to the device may only be performed by authorised specialists who are aware of the risks involved. Protection against injuries by electrical current Applicators of type LA-BO operate using low voltage 24 V DC supplied by NOVEXX Solutions print & apply systems or labelers. WARNING! The machine to which the applicator is attached works with mains voltage! Contacting electrically live components can cause lethal electrical shocks and burns. - Page 8 LA-BO Operating Manual Protection against injuries by chemicals WARNING! Operating materials such as cleaning agents or the solvents in glues can be damaging to health. ► Always follow the instructions, use and safety regulations specified by the manufac- turer! Edition 05 - 08/2022 Please Note For your safety...
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Page 9: Product Description
LA-BO Operating Manual Product description APPLICATION NOTES Installation position Permissible installation positions for the LA-BO are: • Vertical: if application takes place from top to bottom (also referred to as “top labelling” - the prod- uct is located below the applicator) or from bottom to top (also referred to as “bottom labelling” - the product is located above the applicator). - Page 10 LA-BO Operating Manual Machine Article no. Controller Notes LA-BO ALS 306 LH A9776 Machine must be equiped with L-shape fixed dispensing edge (ALX 73x: holder with 160 mm ALS 306 RH A9777 width mandatory; ALS/XLS 272: holder with 110 mm width mandatory). ALX 734/735/736 LH A9776 The AI is an Option;...
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Page 11: Component Overview
LA-BO Operating Manual Start signal ALX 92x: ► Connect the start signal to the product sensor input of the AI interface. For details see service manual ALX 92x, topic section “Applicator Interface”, chapter “Pin assign- ments”> “Product sensor connection”. ALS/XLS 2xx, ALS 306 or ALX 73x: ►... - Page 12 LA-BO Operating Manual Pos. Name Sliding bars Knob for unlocking the swivelling mechanism Knobs for adjusting the air nozzles in feed direction Knob for adjusting the air nozzles across feed direction Rear side Fig. 2: Control elements on the rear side of the LA-BO (here: version for ALS/XLS 2xx, ALS 306 and ALX 73x). Pos.
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Page 13: Technical Data
LA-BO Operating Manual TECHNICAL DATA Material type Self-adhesive labels of paper, PE or PP Label size Min. 30 x 30 mm Max. 100 x 100 mm Application distance Min. 20 mm Max. 100 mm Application capacity Up to 160 labels/min Product speed From 0 up to 120 m/min Application angle... -
Page 14: Startup
LA-BO Operating Manual Startup MOUNTING & SETTING ON ALX 92X Mounting This chapter describes how to mount the LA-BO to an ALX 92x machine. The pictures show an ALX 92x (RH). For article numbers refer to chapter Machine type on page 9. Before you begin Fig. -
Page 15: Adjustment/Setting
LA-BO Operating Manual 2. Screw the base plate of the applicator onto the base plate of the ALX 92x (3x M5x20). 3. Plug the cable of the LA-BO into the D-sub connector of the ALX 92x on the top side of the printer unit. - Page 16 LA-BO Operating Manual Fig. 4: Position of dispensing edge to vacuum grid. As a guideline, the center of the dispensing edge should be positioned approximately 1 mm above the vacuum grid surface. To adjust: ► Loosen the fixing screws of the angular adjustment of the dispensing edge, rotate the dispensing edge in the desired position and retighten the screws.
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Page 17: Mounting & Setting On Als/Xls 2Xx, Als 306 Or Alx 73X
LA-BO Operating Manual MOUNTING & SETTING ON ALS/XLS 2XX, ALS 306 OR ALX 73X Mounting This chapter describes how to mount the LA-BO to an ALS/XLS 2xx, ALS 306 or ALX 73x machine. The pictures show an ALS 20x (RH), but the procedure is the same for the other listed machine types. For article numbers refer to chapter Machine type on page 9. - Page 18 LA-BO Operating Manual 2. Slide the aluminium bracket of the LA-BO over the 2 dispenser arm rods (A) and tighten the screws (B). 3. Remount the black bracket (A) on the dispenser arm rods and adjust the height of the LA-BO so that there’s a distance of approximately 39 mm to the black bracket for the dispensing edge.
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Page 19: Adjustment/Setting
LA-BO Operating Manual 6. Connect the LA-BO to the service unit. Connect the compressed air line to the service unit. For more information, see chapter Connecting compressed air on page 25. Adjustment/Setting Adjusting the dispensing edge to the vacuum grid After fitting the applicator, the position of the vacuum grid of the applicator in relation to the dispens- ing edge must be verified and adjusted if necessary. -
Page 20: Mounting & Setting On Xpa 93X
LA-BO Operating Manual AI - parameter settings The parameter settings required for operating the LA-BO applicator controlled by the applicator inter- face (AI). SIGNAL INTERFACE > >AI BOARD SIGNAL menu appears, if an AI is installed and if SIGNAL INTERFACE >... -
Page 21: Adjustment/Setting
LA-BO Operating Manual 2. Connect the supplied cable to the connection box of the LA-BO and to the left connection of the 8IO board on the XPA 93x: 3. Mount the supplied service unit near the LA-BO, e.g. on the support stand of the machine. For more information on mounting, see chapter Installing the service unit on page 23. - Page 22 LA-BO Operating Manual Parameter settings on the XPA 93x Menu Parameter Setting Dispenseposition 0mm (label must be entirely dispensed) Dispenser Dispensing edge short Application mode “Save mode” Options > Selection > Applicator type LA-BO Applicator Apply mode “After start sig.” (preferred for maximum output capacity) Options >...
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Page 23: Installing The Service Unit
LA-BO Operating Manual INSTALLING THE SERVICE UNIT The service unit comes with the applicator. It consists of the following parts: • Manual on-off valve • Filter regulator • Condensate drain Tools: • Screwdriver size 2 • 5 mm hex screwdriver Fastening Screws Hole separation... - Page 24 LA-BO Operating Manual Fig. 9: Mounting the service unit without mounting bracket (bracket and hex nut can be layed aside). ► Fasten the pressure hoses so that the air flows through the pressure regulator in the direction from mark „1“ to mark „2“. The connector marked „2“...
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Page 25: Connecting Compressed Air
LA-BO Operating Manual CONNECTING COMPRESSED AIR Prerequisites: • Hose diameter: 10 mm • Maximum admissible compressed air pressure at the service unit entrance: 10 bar • Maximum admissible compressed air pressure at the service unit exit: 6 bar ► Connect the compressed air hose as illustrated Mind the instruction sheet of the manufacturer that comes with the service unit. -
Page 26: Adjustments To The Label Material
LA-BO Operating Manual ► Adjustment of the LA-BO application height is done by adjusting the mounting height of the ma- chine. Fig. 12: Labelling distance between LA-BO and product. ADJUSTMENTS TO THE LABEL MATERIAL The following adjustments have to be made every time the label format is changed on the machine. Adjusting the sliding bars in the vacuum grid Because the LA-BO needs to create a strong air flow, evenly spread over the label surface, it is important to adjust the sliding bars of the vacuum grid. - Page 27 LA-BO Operating Manual 2. Dispense a single label on the vacuum grid of the applicator. The label should not touch any of the knobs on the adjusting bars. The label is not dispensed straight on the grid or still sticks with the trailing edge on the dis- penser? ►...
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Page 28: Adjusting The Air Nozzles In The Vacuum Grid
LA-BO Operating Manual Fig. 15: Adjusting the bars in the vacuum grid by matching the outside section of the sliding bars with the label surface. Adjusting the air nozzles in the vacuum grid To achieve optimal labelling apply accuracy it is important to adjust the blow-off air flow in the center of the label under the vacuum grid. -
Page 29: Adjusting The Air Stream Support
LA-BO Operating Manual To adjust the air nozzles in Y-direction (length of label) 1. Loosen the 2 small black knobs (A) and slide them in a direction as follows: – Label length < 75 mm: Slide knobs towards the dispensing edge –... -
Page 30: Setting The Dispensing Position Parameter
LA-BO Operating Manual Results Fig. 18: Adjusting the air stream support. Setting the dispensing position parameter When using the LA-BO applicator the dispensing stop position of the machine should be set so that the label is just released when dispensed, i.e. so that it no longer adheres to the carrier material. If the label is not completely dispensed but is still partially attached to the carrier material, the label will be blown off side ways, or upside down or will not be blown off by the LA-BO. -
Page 31: Operation
LA-BO Operating Manual Operation ACTIVATING/DEACTIVATING THE APPLICATOR In most cases, the applicator will be supplied with compressed air by the plant in which it is integrated. To switch the compessed air supply on/off, use the appropriate valve at the plant. Alternatively, the on-off valve at the service unit can be used to switch the compressed air on/off. -
Page 32: Cleaning
LA-BO Operating Manual CLEANING Safety WARNING! Dangerous situations may arise during maintenance and cleaning work. Accidents may occur due to mechanical or electrical effects if the relevant safety instructions are not observed! ► Switch off the machine before cleaning or maintenance and completely disconnect it from the main power supply. -
Page 33: Fault Correction
LA-BO Operating Manual FAULT CORRECTION Status In the event of faults occurring on the machine, evaluate the status reports of the print & apply system respectively of the labeler before doing anything. Read the user manual of the print & apply system or of the labeler, topic section „Status Reports“ or „Operational failures“. -
Page 34: Appendix Pneumatic Diagram
Operating Manual LA-BO Appendix PNEUMATIC DIAGRAM Fig. 20: Pneumatic diagram LA-BO Pos. no. Article no. Amount Designation A8806 Push-in L-fitting A8807 Solenoid valve A8801 Service unit A8808 Reducing nipple A8805 Check valve with choke A3667 Silencer A9760 Socket connector A8804 Plug A8810 Push-in L-fitting... - Page 36 Novexx Solutions GmbH Telephone: +49-8165-925-0 | www.novexx.com Ohmstraße 3 85386 Eching Germany...
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